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Executive Shirt Company, Inc. : 

Executive Shirt Company, Inc. Group No 3 Section B

Slide 2: 

PFD Cutting Make Collar Make cuffs Make sleeves Make front Make back Join shoulder Attach collar Attach sleeves Stitch down sleeves Sew side seam Attach cuffs Hem bottom Iron Folding, Package Inspect Sewing Operation

Current Plan – 800 shirts : 

Current Plan – 800 shirts

Current Plan : 

Current Plan

Mike’s Plan 800 + 100= 900 shirts : 

Mike’s Plan 800 + 100= 900 shirts

Mike’s Plan : 

Mike’s Plan

Ike’s Plan for 100 custom shirts : 

Ike’s Plan for 100 custom shirts

Ike’s Plan for 100 custom shirts : 

Ike’s Plan for 100 custom shirts

Ike’s Plan for 800 regular shirts : 

Ike’s Plan for 800 regular shirts

Ike’s Plan for 800 regular shirts : 

Ike’s Plan for 800 regular shirts

Slide 12: 

Mike’s Plan Positives Sufficient capacity Acceptable throughput time (M.L.T) (even for custom shirt) Significantly less WIP (cost savings) Capacity utilization is more Direct labor cost is less Negatives Custom & standard shirts on same line may cause information flow problems

Slide 13: 

Ike’s Plan Positives Acceptable throughput time (M.L.T) Separate lines may simplify information flow Negatives Overtime required on standard line Some workers busy only 14 % of time in custom line Direct labor cost is more

Recommendation : 

Recommendation Mike’s Plan