producer gas drive engines

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IC engines as one of the Drives using Prodicer Gas

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Presentation Transcript

PRODUCER GAS DRIVE ENGINES:

PRODUCER GAS DRIVE ENGINES S KALYAN YADAV 8 th SEM MECHANICAL ENGG SEA COLLEGE OF ENGG & TECH BANGLORE

Present Scenario: :

Present Scenario: Depletion of petroleum fuels Environmental concern

Changed culture::

Changed culture: Prominence for gaseous fuels- cleaner fuels for power generation Producer gas as an option via the Biomass Gasification route Earlier approach An approach during world war II Research at INDIAN INSTITUTE OF SCIENCE, Bangalore in developing superior quality Producer Gas

Overview of Gasification Technology::

Overview of Gasification Technology:

Biomass as Gasification fuel::

Biomass as Gasification fuel:

Gasification process::

Gasification process:

Slide 7:

Oxidation: Heterogeneous reaction takes place between oxygen in the air and solid carbonized fuel, producing carbon dioxide. C + O 2 = CO 2 + 406 [MJ/ kmol ] Hydrogen in fuel reacts with oxygen in the air blast, producing steam H 2 + ½ O 2 = H 2 O + 242 [MJ/ kmol ] Reduction: Boudouard reaction CO 2 + C = 2CO - 172.6 [MJ/kmol] Water-gas reaction C + H 2 O = CO + H 2 - 131.4 [MJ/kmol] Water shift reaction CO 2 + H 2 = CO + H 2 O + 41.2 [MJ/kmol] Methane production reaction C + 2H 2 = CH 4 + 75 [MJ/kmol]

Producer Gas Constituents::

Producer Gas Constituents:

Slide 9:

GAS CLEANING: (1) Tar Bulky and expensive tar separating equipment Reformation at a higher temperature zone (2) Dust: ▼ Design of equipment Load to the gasifier Type of fuel Cloth filters Electrostatic filters GAS COOLING Natural convection coolers Forced convection coolers Water coolers Scrubbers Heat exchangers

Operational difference between diesel and gasoline engine:

Operational difference between diesel and gasoline engine

Slide 11:

Producer Gas Drive Diesel Engine

Conversion of diesel engine to producer gas :

Conversion of diesel engine to producer gas Diesel engines are compression ignition engines with compression ratio of 16-24 Fuel is ignited by high gas air temperature operated on dual fuel or converted completely into spark ignition engine

Conversion of gasoline engine to producer gas:

Conversion of gasoline engine to producer gas

Power Recovery:

Power Recovery

Slide 15:

Turbo charging Delivers the gas-air mixture at a differential pressure of 1atm ▼ Achieves a increase of compression ratio from 5 to 10 Increased Compression Ratio Recovers Power loss CR as high as 10 – Technically and Economically feasible

Dual Fuelling :

Dual Fuelling Small amounts of gasoline with gas-air mixture Starting the engine on gasoline and then switching over to producer gas drive Dual fuelling when additional power is needed

Producer Gas Hazards::

Producer Gas Hazards:

Slide 18:

FIRE HAZARDS REMEDIES Insulation of hot parts of system

Slide 19:

EXPLOSION HAZARDS CAUSES Air leakage into the gas system Air penetration during refueling REMEDIES Ventilation of the system before igniting the fuel

Toxic Hazards::

Toxic Hazards:

Slide 21:

Application Requirements Rural Electrification Short duration, 4-6 hrs /day Load reasonably constant Industrial-Captive Continuous operation, 24hrs x 6/7 days a week Large load fluctuations Independent power producer –grid lined Continuous operation, 24hrs x 7 days a week Large load fluctuations

Conclusion:

Conclusion Smooth operation is possible right from the highest CR of 15-20 This study therefore paves path for the possibility of adapting commercially available gas engine for large scale power generation application, albeit loss of power to an extent of 15-25%. This loss in power is compensated to a much larger proportion as these technologies generate fewer amounts of toxic gases (low NOx and almost zero SOx) and zero towards Green House Gas emissions.

THANK YOU:

THANK YOU SKY