Production Department

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Production Department - Encapsulation and Packing Unit

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Production Department :

Production Department Encapsulation Unit & Packaging Unit

Encapsulation unit :

Encapsulation unit Capsule filling machine (to fill pellets in the body of capsule and then locked by the cap of capsule) Capsule polishing machine (to remove any dust from the surface of capsule) Mini capsule sorter machine (it identifies and separates empty capsules)

Capsule Capsules are solid unit dosage form of medicament in which the drugs is enclosed in a practically tasteless, hard or soft soluble container or shell made up of a suitable form of gelatin. Hard gelatin shells are used for filling the solid substances whereas soft gelatin shells are used for filling liquid or semisolids. :

Capsule Capsules are solid unit dosage form of medicament in which the drugs is enclosed in a practically tasteless, hard or soft soluble container or shell made up of a suitable form of gelatin. Hard gelatin shells are used for filling the solid substances whereas soft gelatin shells are used for filling liquid or semisolids.

Powder filling process::

Powder filling process: Dispensing Sieving Blending Encapsulation Packaging Advantages of Capsules 1. Ease of use due to the fact that it is smooth, slippery and easy to swallow. 2. Suitable for substances having bitter taste and unpleasant odor. 3. As produced in large quantities it is economic, attractive and available in wide range of colors. 4. Minimum excipients required. 5. Little pressure required to compact the material. 6. Unit dosage form. 7. Easy to store and transport.

Packaging Unit:

Packaging Unit Packaging is of three types Primary packaging(strip & blister) Secondary packaging (show box, insert) Tertiary packaging (corrugated box) IPQC during primary packaging Leak test is done in every two hours. For hygroscopic materials the pressure standard is 25 inch and for normal materials it is 15 inch.

Material of construction: Rotary vibrator Linear vibrator Chut channel Forming station Heat (for PVC 115˚C & PVDC 120˚C) Air (5-6 kg) Water Guideline PRC sensor Sealing station Drive/wev cam Code embossing/punching station Advance ruller Index ruller Pick up/transport belt :

Material of construction: Rotary vibrator Linear vibrator Chut channel Forming station Heat (for PVC 115˚C & PVDC 120˚C) Air (5-6 kg) Water Guideline PRC sensor Sealing station Drive/ wev cam Code embossing/punching station Advance ruller Index ruller Pick up/transport belt Mechanism of action Some packed (blister/strip) tablets are kept into the tester at 15 inch pressure for about 2-3 min.

Steps of blister packaging:

Steps of blister packaging

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