overview of tribology

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tribology is a science of frictiob and wear uploaded by shaif

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Tribology : 

Tribology Science and engineering of interactive surface in relative motion. Presented by: Mukut ch. Medhi Somnath Dey Dhiru Kamal Deka Md Shaifuddin Dept. of Mechanical Engineering Tezpur University

Tribology : 

Tribology Tribology (origin in 1960’s) Tribology= tribos+logos Rub Principle or logic

Brown’s first law of applied Tribology : 

Brown’s first law of applied Tribology IF IT'S RUNNING IT'S WEARING !!! IF IT'S NOT RUNNING IT'S PROBABLY WORN!

Tribology : 

Tribology Two bodies in relative motion . Results Friction Static friction Frictional heat, resistance against movement (friction force), loss of energy. Wear Material loss degradation of surface, decreasing functionality.

Examples of Tribology : 

Examples of Tribology Industrial Tribology Machine parts/engines Lubrication Oil Grease Friction and wear Decreasing performance

Wear Definition : 

Wear Definition Most wear is an combination of several mechanisms

Wear Mechanisms : 

Wear Mechanisms Adhesive Low contact pressures Augmented asperities Abrasive High contact pressures Wear tracks

Friction : 

Friction Origin of friction Deforming of the surface : deformation energy Adhesion of two bodies: non-linear adhesion hysteresis Atomic adhesion model Van Der Waals Capillary forces Electron interactions Dynamic friction –static friction

Lubrication : 

Lubrication Lubrication is the process, or technique employed to reduce wear of one or both surfaces in close proximity, and moving relative to each another, by interposing a substance called lubricant.

Types of lubricants : 

Types of lubricants Liquid lubricants Lubrication with oil Cooling and removal of debris Protection against metal-metal contact Hydrodynamic lubrication Lowering friction=lowering energy input into the surface. Lubrication with grease Oil in wax Low cooling effect/no hydrodynamic lubrication Alternative when oil lubrication is impossible

Types of lubricants : 

Types of lubricants Solid lubricants and self-lubricating materials Plastics, PTFE, MoS2, , Graphite

Important properties of lubricants : 

Important properties of lubricants Wide range of viscosity Little change in viscosity with temperature Chemical stability Sufficient specific heat to carry away frictional heat Low cost Easily available

Bearings : 

Bearings It is mechanical element that permits relative motion between two parts such as shaft and housing. Ball Bearing

Classification : 

Classification Depending on type of friction Sliding contact bearing Rolling contact bearing Depending on type of force Radial Thrust

Rolling and sliding contact bearing : 

Rolling and sliding contact bearing Rolling contact bearing and sliding contact bearing

Radial and thrust bearing : 

Radial and thrust bearing

Rolling contact bearing : 

Rolling contact bearing Deep groove ball bearing Cylindrical roller bearing Angular contact bearing Self aligning bearing Taper roller bearing Thrust roller bearing

Rolling bearing : 

Rolling bearing

Different types of bearings : 

Propeller bearing Water lubricated polymer bearing Water lubricated bearing Different types of bearings

Application : 

Application Industrial Process Tribology in biological science Tribology in engines

Industrial process : 

Industrial process Rolling-Sheet metal Wire drawing Tube expansion Deep drawing

Rolling-Sheet metal : 

Rolling-Sheet metal

Rolling-Sheet metal : 

Rolling-Sheet metal

Wire drawing : 

Wire drawing

Tube expansion : 

Tube expansion

Deep drawing : 

Deep drawing

Tribology in biological science : 

Tribology in biological science

Tribology in engines : 

Tribology in engines Lubrication of engine

Lubrication of engine : 

Lubrication of engine Valve train Sump1 Sump2 Piston assembly Crank shaft

Degradation of lubricant : 

Degradation of lubricant Piston Assembly Sump Sump Piston

Piston Assembly : 

Piston Assembly

Extraction of Oil from Top Piston Ring : 

Extraction of Oil from Top Piston Ring

Solutions to tribological problem : 

Solutions to tribological problem Trial and error method Material selection Parameter selection Lubricant Simulation method Selection of simulation Material selection Parameter selection Field data

Conclusions : 

Conclusions Tribology is a multi-disciplinary science that is based onto experience and common sense. Boiler feed pumps: 49% of the failures causing outages were because of tribological components. Friction, wear and failure of tribological components are costing industry billions of dollars

Reference : 

Reference www.falexint.com www.wikipedia.org lqme.sjtu.edu.cn www.TRIBOLOGY-ABC.com Design of machine elements- V.B BHANDARI Fundamentals of Tribology-Basu, Sengupta, Ahuja

Thank You : 

Thank You Question’s ?....