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PRODUCT ANALYSIS & DEVELOPEMENT ON SALWAR SUIT

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Fabric Details KAMEEZ Plain weave Direct dye Screen print Khari Print SALWAR Plain Weave Direct Dye 5 color screen print DUPATTA Plain weave Reactive dye 6 color screen print

FABRIC TESTING REPORT:

FABRIC TESTING REPORT S. No. Tested for Testing Instrument Fabric 1(salwar) Fabric 2(Kameez) Fabric 3(Dupatta) 1 Fabric count(cotton) Beesley's yarn balance 74sX34s 50sX36s 200sX130s 2 Construction (EPI X PPI) Pick glass 123 X 79 104 X 74 85 X 53 3 Weight (GSM) GSM cutter, weighing machine 77 109 35 4 Tearing strength Tearing strength tester(warp X weft) 60.7g X 50.5g 40.7g X 70.5g 60.5g X 60.7g 5 Fabric thickness Thickness gauge .28mm .223mm .15mm 6 Crease recovery Crease recovery testeer 90°-100° 90°-110° 115°-200° 7 Rubbing fastness crockmeter dry-4 ,wet-4 dry-3 ,wet-2 dry-4 ,wet-4 8 Fiber Content H2SO4 100% cotton 100% cotton 100% cotton 9 stiffness stifness tester 4.6cm 3.8cm 4.3cm

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52cm 112cm 11cm 73cm 57cm 17.5cm 48cm 11.5cm 6cm

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104cm 62cm 20.5cm 8cm 18cm

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parts measurements(cm) Kameez Length 112 Chest 52 shoulder 11 shoulder drop 2.3 Front neck height 16.5 front neck width 8.5 Front neck diagnal 19 Back neck height 9 6 Back neck depth 11.5 Arm hole(Length from shoulder down) 17.5 Arm hole girth 42 Side cut lengthy 57 Waist(width) 48 Bottom width 73 sleeve length(cut part) 17

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SALWAR Length(from center of bottom) 104 Waist width 62 leg opening 20.5 center yoke width 62 gazet width 8 gazet length(diagnal) 13 Inseam length 66 Pleat distance from center front 2 Pleat distance from center back 2 distance between 2 pleats 1 Pleats intake 2 bottom hem width 2.5 Nada patti width 2.5 yoke height 18

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Kurta Sleeve Salwar Dupatta

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Kameez- Operation flow chart Front Neck finishing Front Back neck finishing Shoulder joining Armhole finishing Side seam joining Bottom finishing Sleeve hemming Back Sleeve Slit making

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Yoke Left panel Right panel Center yoke joining Center front yoke joining Nada patti hole making Bottom hemming Bottom hemming Center back joining Center front joining Yoke + leg joining with pleats Gazet piece attaching (Center front) Gazet piece attaching (center back) Inseam joining Salwar – Operation Flow chart

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Kameez- Seam diagrams

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Salwar- Seam diagrams

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COMPANY NAME-BROCEDE DESIGN 25,NAMRATA INDUSTRIAL ESTATE NEAR NAGAR WALE HANUMA AMRAWARI AHMEDABAD OWNER- Mr.BHAVESH NO.OF MACHINES- 20 NO.OF EMPLOYEE-32 CUTTING TABLE-3 PRODUCTION- 180PCS/DAY MINIMUM ORDER QUANTITY-60PCS GENERALLY MAXIMUM ORDER-120 PCS COMPANY DETAIL

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DIRECT MATERIAL /METER RATE CONSUMPTION TOTAL PER PIECE FABRIC 1 22 2 44 FABRIC 2 20 2.5 50 FABRIC 3 15 2 30 DYEING1 2 2 4 DYEING 2 0.75 2.5 1.875 DYEING3 0.75 2 1.5 PRINTING 1 8 2 16 PRINTING2 6 2.5 15 PRINTING 3 6 2 12 THREAD 3 3 PACKAGING MAT. 5 5 TOTAL 182.375

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DIRECT LABOR FIXED SALARY NO OF WORKER PER DAY SALARY PER PIECE TAILOR(SNLS) 18 200 20 OVERLOCK 3000 1 0.641025641 CUTTING 3 160 2.666666667 THREAD CUTTING 2 60 0.666666667 IRONING & PACKAGING 2 2 SEWING SUPERVISOR 7000 1 1.495726496 GENERAL HELPER 3000 2 1.282051282 ASSUMING 26 WORKING DAYS TOTAL 28.75213675 PRODUCTION- 180PCS/ DAY

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