TQM_ TPM

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By: hatem_allam (49 month(s) ago)

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By: hiteshtex (49 month(s) ago)

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By: hiteshtex (49 month(s) ago)

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By: hiteshtex (49 month(s) ago)

i like it yaar nice

Presentation Transcript

Slide 1: 

TOTAL PRODUCTIVE MAINTENANCE

Definition : 

Definition Maintenance is defined as the management, control, execution and quality assurance of activities which ensure the achievement of optimum availability and performance of a plant in order to meet business objectives.

TPM - Meaning : 

TPM - Meaning TPM is a partnership between the maintenance and production organization to improve product quality, reduce waste, reduce cost, increase equipment availability and improve maintenance state.

EVOLUTION OF MAINTENANCE : 

EVOLUTION OF MAINTENANCE 1940 1950 1960 1970 1980 1990 2000

TYPES OF MAINTENANCE : 

TYPES OF MAINTENANCE Corrective (or) breakdown maintenance It implies that repairs are made after failure of machine or equipment Scheduled (or) Routine maintenance It is a stitch-in-time procedure aimed to avoiding breakdowns

TYPES OF MAINTENANCE : 

TYPES OF MAINTENANCE Preventive maintenance It is carried out before the failure arises (or) prior to the equipment actually breakdowns. E.g. Overhauling & Periodic upkeep. Predictive maintenance Equipment Condition evaluated periodically and maintenance carried out.

OBJECTIVES OF TPM : 

OBJECTIVES OF TPM Improve Equipment Effectiveness Achieve Autonomous Plan Maintenance To Train all staff in maintenance skills To Zero Breakdowns

Cost Trade-off Between PM & CM : 

Cost Trade-off Between PM & CM LOW HIGH MEDIUM MAINTENANCE Total cost of maintenance Breakdown Penalty costs (CM) Maintenance Activity Costs (PM) 0 50 500 650 1000 C o s t i n R u p e e s

BIG LOSSES : 

BIG LOSSES

BENEFITS : 

BENEFITS Increased productivity Equipment reliability Reduced down time Increased plant capacity Low production maintenance costs Team work Between Production & Maintenance People Improved safety & Profit