logging in or signing up imp pankaj_menghar Download Post to : URL : Related Presentations : Share Add to Flag Embed Email Send to Blogs and Networks Add to Channel Uploaded from authorPOINT lite Insert YouTube videos in PowerPont slides with aS Desktop Copy embed code: (To copy code, click on the text box) Embed: URL: Thumbnail: WordPress Embed Customize Embed The presentation is successfully added In Your Favorites. Views: 509 Category: Product Traini.. License: All Rights Reserved Like it (0) Dislike it (0) Added: September 30, 2008 This Presentation is Public Favorites: 0 Presentation Description No description available. Comments Posting comment... Premium member Presentation Transcript Reducing Truck Turn-Around Time at Grasim Industries Limited (White Cement Division), Jodhpur : Reducing Truck Turn-Around Time at Grasim Industries Limited (White Cement Division), Jodhpur Manoj Chandora 07IT013 PGDM 2007-09 Contents : Contents Company Overview Project Overview What is truck turn-around time? Working of Logistics Department Packaging Plant Factors responsible for the delay and Recommendations Logistics after Recommendations Limitations of the Project Company Overview : Company Overview Flagship of Aditya Birla Group Established in 1988 One of world’s largest White Cement Plant Combined production capacity of 2200MT/day i.e. around .8 Million MT/yr of White Cement and Wall Care Putty ISO 9001 certified for Quality Systems ISO 14001 certified for Environmental Management System Also produces Level Plast, Textura, Kool n Seal Project Overview : Project Overview Study the existing system of logistics and packaging plant Determine the factors responsible for delay of trucks in the plant Recommend feasible suggestions to reduce the truck turn around time What is truck turn around time? : What is truck turn around time? Difference between the time at which truck enters the plant and the time at which truck leaves the plant Currently it is around 5hrs and 15mins!! Working of Logistics Department : Working of Logistics Department Open Transporters Transporters Union Customer Company Places order Lists all orders of the day which are displayed on next day to the truck union Transporters select orders based on their preferences If an order is not selected then it is placed in the open arena Cont… : Cont… Cont… : Cont… Cont… : Cont… Cont… : Cont… Packaging Plant : Packaging Plant Three Roto-Packers used for packing Two for White Cement and One for Wall Care Putty Uses conveyor belt system for transporting the bags to the feeder machines Uses diverters to divert the bags on the conveyor belts Uses chutes to slide the bag from upper floor to the lower floor Cont… : Cont… Six feeder machines for loading the trucks Uses electronic counter for counting the no. of bags Uses laser printers for printing required information on the bags Slide 13: Factors causing delay Recommendations Spreading of tarpaulin sheet (10-15mins.) Restacking and recounting of bags (15-20mins.) Replacement of torn bags(5mins.) Weighing of truck in case of combination load (6-10mins.) Delay in bag printing (2-5mins) Spread sheet before entering the plant Use one more electronic counter near the feeder machine Online information of torn bags Constructing weigh bridge closer to the plant Use of electronic displays with beeps Slide 14: Factors causing delay Recommendations Change in the order by the customer Improper placement of bags on conveyor belt in case of small packs Feeder machines are allotted to specific type of material Use of P.A. system for giving orders to printer and packer operators Separate track for loading and reloading in case of order change Placing the bags at a distance of about 1m Flexible machine allocation Use electronic displays and beeps Slide 15: Factors causing delay Recommendations Waiting time since all tracks are busy Silo change and silo extraction problem Using software to allocate the track Logistics after Recommendations : Logistics after Recommendations Cont… : Cont… Cont… : Cont… Cont… : Cont… Limitations of the project : Limitations of the project Expansion plans of the plant unknown No financial losses are incurred due to lengthy truck turn around time Thank You : Thank You Slide 22: Upper floor Feeder machine Accumulation of Bags Upper floor Feeder machine Bags having a gap of about 1m. Slide 23: T6 T5 T4 T3 T2 T1 White Cement Small Packs Wall Care Putty Slide 24: Integrate the conveyor belts, diverters, and electronic displays with the data received from the logistics Highlight of the software: Supervisor receives the data from the logistics Clicks the truck no. which has arrived Track get allotted to the truck based on the type and quantity of material Information goes to the printers and packers Conveyor belts and diverters should get automatically adjusted You do not have the permission to view this presentation. In order to view it, please contact the author of the presentation.
imp pankaj_menghar Download Post to : URL : Related Presentations : Share Add to Flag Embed Email Send to Blogs and Networks Add to Channel Uploaded from authorPOINT lite Insert YouTube videos in PowerPont slides with aS Desktop Copy embed code: (To copy code, click on the text box) Embed: URL: Thumbnail: WordPress Embed Customize Embed The presentation is successfully added In Your Favorites. Views: 509 Category: Product Traini.. License: All Rights Reserved Like it (0) Dislike it (0) Added: September 30, 2008 This Presentation is Public Favorites: 0 Presentation Description No description available. Comments Posting comment... Premium member Presentation Transcript Reducing Truck Turn-Around Time at Grasim Industries Limited (White Cement Division), Jodhpur : Reducing Truck Turn-Around Time at Grasim Industries Limited (White Cement Division), Jodhpur Manoj Chandora 07IT013 PGDM 2007-09 Contents : Contents Company Overview Project Overview What is truck turn-around time? Working of Logistics Department Packaging Plant Factors responsible for the delay and Recommendations Logistics after Recommendations Limitations of the Project Company Overview : Company Overview Flagship of Aditya Birla Group Established in 1988 One of world’s largest White Cement Plant Combined production capacity of 2200MT/day i.e. around .8 Million MT/yr of White Cement and Wall Care Putty ISO 9001 certified for Quality Systems ISO 14001 certified for Environmental Management System Also produces Level Plast, Textura, Kool n Seal Project Overview : Project Overview Study the existing system of logistics and packaging plant Determine the factors responsible for delay of trucks in the plant Recommend feasible suggestions to reduce the truck turn around time What is truck turn around time? : What is truck turn around time? Difference between the time at which truck enters the plant and the time at which truck leaves the plant Currently it is around 5hrs and 15mins!! Working of Logistics Department : Working of Logistics Department Open Transporters Transporters Union Customer Company Places order Lists all orders of the day which are displayed on next day to the truck union Transporters select orders based on their preferences If an order is not selected then it is placed in the open arena Cont… : Cont… Cont… : Cont… Cont… : Cont… Cont… : Cont… Packaging Plant : Packaging Plant Three Roto-Packers used for packing Two for White Cement and One for Wall Care Putty Uses conveyor belt system for transporting the bags to the feeder machines Uses diverters to divert the bags on the conveyor belts Uses chutes to slide the bag from upper floor to the lower floor Cont… : Cont… Six feeder machines for loading the trucks Uses electronic counter for counting the no. of bags Uses laser printers for printing required information on the bags Slide 13: Factors causing delay Recommendations Spreading of tarpaulin sheet (10-15mins.) Restacking and recounting of bags (15-20mins.) Replacement of torn bags(5mins.) Weighing of truck in case of combination load (6-10mins.) Delay in bag printing (2-5mins) Spread sheet before entering the plant Use one more electronic counter near the feeder machine Online information of torn bags Constructing weigh bridge closer to the plant Use of electronic displays with beeps Slide 14: Factors causing delay Recommendations Change in the order by the customer Improper placement of bags on conveyor belt in case of small packs Feeder machines are allotted to specific type of material Use of P.A. system for giving orders to printer and packer operators Separate track for loading and reloading in case of order change Placing the bags at a distance of about 1m Flexible machine allocation Use electronic displays and beeps Slide 15: Factors causing delay Recommendations Waiting time since all tracks are busy Silo change and silo extraction problem Using software to allocate the track Logistics after Recommendations : Logistics after Recommendations Cont… : Cont… Cont… : Cont… Cont… : Cont… Limitations of the project : Limitations of the project Expansion plans of the plant unknown No financial losses are incurred due to lengthy truck turn around time Thank You : Thank You Slide 22: Upper floor Feeder machine Accumulation of Bags Upper floor Feeder machine Bags having a gap of about 1m. Slide 23: T6 T5 T4 T3 T2 T1 White Cement Small Packs Wall Care Putty Slide 24: Integrate the conveyor belts, diverters, and electronic displays with the data received from the logistics Highlight of the software: Supervisor receives the data from the logistics Clicks the truck no. which has arrived Track get allotted to the truck based on the type and quantity of material Information goes to the printers and packers Conveyor belts and diverters should get automatically adjusted