logging in or signing up The Construction of Vertical Evolution onamerlin Download Post to : URL : Related Presentations : Share Add to Flag Embed Email Send to Blogs and Networks Add to Channel Uploaded from authorPOINT lite Insert YouTube videos in PowerPont slides with aS Desktop Copy embed code: (To copy code, click on the text box) Embed: URL: Thumbnail: WordPress Embed Customize Embed The presentation is successfully added In Your Favorites. Views: 1613 Category: Education License: All Rights Reserved Like it (0) Dislike it (1) Added: April 29, 2009 This Presentation is Public Favorites: 0 Presentation Description Nigel Howe describes how he made his segmented woodturning, "Vertical Evoloution" Comments Posting comment... Premium member Presentation Transcript The Construction of Vertical Evolution : The Construction of Vertical Evolution Nigel Howe The Thought Process : The Thought Process June 2006 July 2008 June 2006 Cross Section Drawing with Cutting List : Cross Section Drawing with Cutting List Design Issue : Design Issue A cross section drawing showing a curve made using regular segmented rings : A cross section drawing showing a curve made using regular segmented rings This drawing shows the changes to ring 19 to overcome the “slab” problem. : This drawing shows the changes to ring 19 to overcome the “slab” problem. Flat, Soon to become round : Flat, Soon to become round Cutting the planks into 1 ½” planks for segmenting : Cutting the planks into 1 ½” planks for segmenting Running the strips through the thickness planer : Running the strips through the thickness planer Cutting segments on the sled : Cutting segments on the sled Hand sanding the glue surface : Hand sanding the glue surface Five sets of segments ready for the glue table : Five sets of segments ready for the glue table Cutting the maple strips : Cutting the maple strips Hand sanding the maple strips : Hand sanding the maple strips A segmented ring dry fitted inside a hose clamp : A segmented ring dry fitted inside a hose clamp The segments are aligned as the clamp is tightened : The segments are aligned as the clamp is tightened Each ring is held up to a light to check that all joints are tight : Each ring is held up to a light to check that all joints are tight The hose clamp is removed and glue is applied : The hose clamp is removed and glue is applied Placed on wax paper the ring is glued and realigned as the hose clamp is tightened : Placed on wax paper the ring is glued and realigned as the hose clamp is tightened The first ring glued and set aside to dry : The first ring glued and set aside to dry A large diameter ring is dry fitted to check the joints : A large diameter ring is dry fitted to check the joints The light test is done large or small : The light test is done large or small The segments for the 3 top rings were cut oversize, then maple strips were glued to the side of 12 segments, the other 12 are left plain. : The segments for the 3 top rings were cut oversize, then maple strips were glued to the side of 12 segments, the other 12 are left plain. All 24 segments are then cut lengthwise. The eraser on the end of an unsharpened pencil make a great non-slip push stick. : All 24 segments are then cut lengthwise. The eraser on the end of an unsharpened pencil make a great non-slip push stick. All 24 segments of a top ring. 12 with maple, 12 plain. 2 have already been cut. : All 24 segments of a top ring. 12 with maple, 12 plain. 2 have already been cut. All 24 segments cut and lined up : All 24 segments cut and lined up The middle strips have traded places : The middle strips have traded places Ready for gluing : Ready for gluing Glue is applied. A straight edge is used on the maple edge to insure alignment. : Glue is applied. A straight edge is used on the maple edge to insure alignment. The reassembled segment is then cut to size : The reassembled segment is then cut to size All 24 segments glued to make a complete ring : All 24 segments glued to make a complete ring All 63 rings glued! Next step, flatten both sides! : All 63 rings glued! Next step, flatten both sides! Hot melt glue is used to hold the ring to an MDF face plate for flattening : Hot melt glue is used to hold the ring to an MDF face plate for flattening Mounted and ready to be flattened : Mounted and ready to be flattened ½” bowl gouge makes the first cut : ½” bowl gouge makes the first cut Light cuts with a square scrapper : Light cuts with a square scrapper Close up of scrapper cut. Oh, look! It’s ring 13. Unlucky for some : Close up of scrapper cut. Oh, look! It’s ring 13. Unlucky for some Sanding the flattened surface : Sanding the flattened surface Checking the ring for flatness using a straightedge and a flashlight : Checking the ring for flatness using a straightedge and a flashlight One of the larger diameter rings being flattened : One of the larger diameter rings being flattened All 63 rings flattened : All 63 rings flattened Gluing the rings together begins. You can never have to many clamps! : Gluing the rings together begins. You can never have to many clamps! Another clamping method. : Another clamping method. When all the clamps are being used , Improvise !!! : When all the clamps are being used , Improvise !!! Another use for steel flanges and blinds : Another use for steel flanges and blinds 15” diameter faceplate to be glued onto section #1 : 15” diameter faceplate to be glued onto section #1 15” diameter faceplate being glued to the top of section # 1 : 15” diameter faceplate being glued to the top of section # 1 The top ½ of section 1 is mounted on the lathe ready to start turning : The top ½ of section 1 is mounted on the lathe ready to start turning Starting to shape the underside of section #1. Photo taken without a flash. : Starting to shape the underside of section #1. Photo taken without a flash. Starting to shape the underside of section #1. Photo taken with a flash. : Starting to shape the underside of section #1. Photo taken with a flash. Shaped and sanded. Ready for the next step. : Shaped and sanded. Ready for the next step. A view of the top of section # 1 : A view of the top of section # 1 The bottom half of section # 1 has been added : The bottom half of section # 1 has been added Shaping the inside of the bottom of section # 1 : Shaping the inside of the bottom of section # 1 Section #1 has been fit to a custom built donut chuck, ready to finish turn the top and inside. : Section #1 has been fit to a custom built donut chuck, ready to finish turn the top and inside. Front View : Front View Starting to turn the top and inside of section # 1 : Starting to turn the top and inside of section # 1 Shaping section #1 which includes ring 19 : Shaping section #1 which includes ring 19 Turning and sanding of section #1 complete : Turning and sanding of section #1 complete The outside of section #2 has been turned. : The outside of section #2 has been turned. Modifying the donut chuck for use on sections #2 and #3 : Modifying the donut chuck for use on sections #2 and #3 Section #2 clamped in place, ready to turn the inside. : Section #2 clamped in place, ready to turn the inside. Section #2 turned and sanded : Section #2 turned and sanded Section #3 ready for shaping and sanding : Section #3 ready for shaping and sanding Section #3 in the donut chuck for inside turning : Section #3 in the donut chuck for inside turning Support columns were added to the base to counter flex : Support columns were added to the base to counter flex Sanding deep in section #3 with a broomstick with sandpaper taped on the end : Sanding deep in section #3 with a broomstick with sandpaper taped on the end Section #3 turned and sanded : Section #3 turned and sanded All 3 sections in the finish room : All 3 sections in the finish room Tape is placed below the glue joint : Tape is placed below the glue joint Final assembly begins : Final assembly begins Section #3 glued in place : Section #3 glued in place On the lathe ready to sand the internal glue joints : On the lathe ready to sand the internal glue joints All sections together turned and sanded : All sections together turned and sanded Slide 75: 125 hours of construction 40 board feet of wood ½ gallon of glue 1 Box of band aids 62 rings 1656 pieces of mahogany 828 pieces of maple 2484 total pieces of wood Not one “Nigel get out of the shop and come in the house” $300 total material cost 3 sleepless nights Evolution : Evolution Vertical You do not have the permission to view this presentation. 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The Construction of Vertical Evolution onamerlin Download Post to : URL : Related Presentations : Share Add to Flag Embed Email Send to Blogs and Networks Add to Channel Uploaded from authorPOINT lite Insert YouTube videos in PowerPont slides with aS Desktop Copy embed code: (To copy code, click on the text box) Embed: URL: Thumbnail: WordPress Embed Customize Embed The presentation is successfully added In Your Favorites. Views: 1613 Category: Education License: All Rights Reserved Like it (0) Dislike it (1) Added: April 29, 2009 This Presentation is Public Favorites: 0 Presentation Description Nigel Howe describes how he made his segmented woodturning, "Vertical Evoloution" Comments Posting comment... Premium member Presentation Transcript The Construction of Vertical Evolution : The Construction of Vertical Evolution Nigel Howe The Thought Process : The Thought Process June 2006 July 2008 June 2006 Cross Section Drawing with Cutting List : Cross Section Drawing with Cutting List Design Issue : Design Issue A cross section drawing showing a curve made using regular segmented rings : A cross section drawing showing a curve made using regular segmented rings This drawing shows the changes to ring 19 to overcome the “slab” problem. : This drawing shows the changes to ring 19 to overcome the “slab” problem. Flat, Soon to become round : Flat, Soon to become round Cutting the planks into 1 ½” planks for segmenting : Cutting the planks into 1 ½” planks for segmenting Running the strips through the thickness planer : Running the strips through the thickness planer Cutting segments on the sled : Cutting segments on the sled Hand sanding the glue surface : Hand sanding the glue surface Five sets of segments ready for the glue table : Five sets of segments ready for the glue table Cutting the maple strips : Cutting the maple strips Hand sanding the maple strips : Hand sanding the maple strips A segmented ring dry fitted inside a hose clamp : A segmented ring dry fitted inside a hose clamp The segments are aligned as the clamp is tightened : The segments are aligned as the clamp is tightened Each ring is held up to a light to check that all joints are tight : Each ring is held up to a light to check that all joints are tight The hose clamp is removed and glue is applied : The hose clamp is removed and glue is applied Placed on wax paper the ring is glued and realigned as the hose clamp is tightened : Placed on wax paper the ring is glued and realigned as the hose clamp is tightened The first ring glued and set aside to dry : The first ring glued and set aside to dry A large diameter ring is dry fitted to check the joints : A large diameter ring is dry fitted to check the joints The light test is done large or small : The light test is done large or small The segments for the 3 top rings were cut oversize, then maple strips were glued to the side of 12 segments, the other 12 are left plain. : The segments for the 3 top rings were cut oversize, then maple strips were glued to the side of 12 segments, the other 12 are left plain. All 24 segments are then cut lengthwise. The eraser on the end of an unsharpened pencil make a great non-slip push stick. : All 24 segments are then cut lengthwise. The eraser on the end of an unsharpened pencil make a great non-slip push stick. All 24 segments of a top ring. 12 with maple, 12 plain. 2 have already been cut. : All 24 segments of a top ring. 12 with maple, 12 plain. 2 have already been cut. All 24 segments cut and lined up : All 24 segments cut and lined up The middle strips have traded places : The middle strips have traded places Ready for gluing : Ready for gluing Glue is applied. A straight edge is used on the maple edge to insure alignment. : Glue is applied. A straight edge is used on the maple edge to insure alignment. The reassembled segment is then cut to size : The reassembled segment is then cut to size All 24 segments glued to make a complete ring : All 24 segments glued to make a complete ring All 63 rings glued! Next step, flatten both sides! : All 63 rings glued! Next step, flatten both sides! Hot melt glue is used to hold the ring to an MDF face plate for flattening : Hot melt glue is used to hold the ring to an MDF face plate for flattening Mounted and ready to be flattened : Mounted and ready to be flattened ½” bowl gouge makes the first cut : ½” bowl gouge makes the first cut Light cuts with a square scrapper : Light cuts with a square scrapper Close up of scrapper cut. Oh, look! It’s ring 13. Unlucky for some : Close up of scrapper cut. Oh, look! It’s ring 13. Unlucky for some Sanding the flattened surface : Sanding the flattened surface Checking the ring for flatness using a straightedge and a flashlight : Checking the ring for flatness using a straightedge and a flashlight One of the larger diameter rings being flattened : One of the larger diameter rings being flattened All 63 rings flattened : All 63 rings flattened Gluing the rings together begins. You can never have to many clamps! : Gluing the rings together begins. You can never have to many clamps! Another clamping method. : Another clamping method. When all the clamps are being used , Improvise !!! : When all the clamps are being used , Improvise !!! Another use for steel flanges and blinds : Another use for steel flanges and blinds 15” diameter faceplate to be glued onto section #1 : 15” diameter faceplate to be glued onto section #1 15” diameter faceplate being glued to the top of section # 1 : 15” diameter faceplate being glued to the top of section # 1 The top ½ of section 1 is mounted on the lathe ready to start turning : The top ½ of section 1 is mounted on the lathe ready to start turning Starting to shape the underside of section #1. Photo taken without a flash. : Starting to shape the underside of section #1. Photo taken without a flash. Starting to shape the underside of section #1. Photo taken with a flash. : Starting to shape the underside of section #1. Photo taken with a flash. Shaped and sanded. Ready for the next step. : Shaped and sanded. Ready for the next step. A view of the top of section # 1 : A view of the top of section # 1 The bottom half of section # 1 has been added : The bottom half of section # 1 has been added Shaping the inside of the bottom of section # 1 : Shaping the inside of the bottom of section # 1 Section #1 has been fit to a custom built donut chuck, ready to finish turn the top and inside. : Section #1 has been fit to a custom built donut chuck, ready to finish turn the top and inside. Front View : Front View Starting to turn the top and inside of section # 1 : Starting to turn the top and inside of section # 1 Shaping section #1 which includes ring 19 : Shaping section #1 which includes ring 19 Turning and sanding of section #1 complete : Turning and sanding of section #1 complete The outside of section #2 has been turned. : The outside of section #2 has been turned. Modifying the donut chuck for use on sections #2 and #3 : Modifying the donut chuck for use on sections #2 and #3 Section #2 clamped in place, ready to turn the inside. : Section #2 clamped in place, ready to turn the inside. Section #2 turned and sanded : Section #2 turned and sanded Section #3 ready for shaping and sanding : Section #3 ready for shaping and sanding Section #3 in the donut chuck for inside turning : Section #3 in the donut chuck for inside turning Support columns were added to the base to counter flex : Support columns were added to the base to counter flex Sanding deep in section #3 with a broomstick with sandpaper taped on the end : Sanding deep in section #3 with a broomstick with sandpaper taped on the end Section #3 turned and sanded : Section #3 turned and sanded All 3 sections in the finish room : All 3 sections in the finish room Tape is placed below the glue joint : Tape is placed below the glue joint Final assembly begins : Final assembly begins Section #3 glued in place : Section #3 glued in place On the lathe ready to sand the internal glue joints : On the lathe ready to sand the internal glue joints All sections together turned and sanded : All sections together turned and sanded Slide 75: 125 hours of construction 40 board feet of wood ½ gallon of glue 1 Box of band aids 62 rings 1656 pieces of mahogany 828 pieces of maple 2484 total pieces of wood Not one “Nigel get out of the shop and come in the house” $300 total material cost 3 sleepless nights Evolution : Evolution Vertical