Elstein Ceramic Infrared Radiators

Elstein Ceramic Infrared Presentation: 

Elstein Ceramic Infrared Presentation

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Elstein was established in Northeim , Germany in 1950 as the only manufacturer worldwide specialized in ceramic infrared radiators. Even in the early days, we employed our own patents and processes to develop infrared radiators whose design and quality have determined the state of technology until today.

Elstein Panel Radiators: 

Elstein Panel Radiators

Applications: 

Applications Elstein electric infrared heaters are used in plastic industries Thermoforming, Vacuum Forming, Shrink Packaging Preheating or Vulcanizing of Rubber Plastic Welding and Heat Staking In Gelling Systems for PVC Heating Systems for Glass Fiber Reinforced Plastic Parts Adhesive Activation Resin Curing Equipment for melting on sound insulation mats Ovens for preheating plastic pipes when connecting sleeve joints Laminating Equipment for heat irradiation in massage parlors Laboratory equipment for dentistry Infrared warming cabins and Spot Comfort Heating

Applications: 

Applications Radiant Panel

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Forming Pipe Applications

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Moving Plastic Pipes Applications

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Pipe Forming Applications Widen the ends of pipes for connecting them with further pipes Equipment: 12 x FSR 400 W and 1 x IRS/K in the middle (not visible) Total power installed: 5.4 kW

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Activating Glue Applications

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Stretching Foils Applications

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Elstein Ceramic Heating Elements are used in the Food Industry Baking and browning machines for small cakes and pastries Heating systems for processed cheese Heating systems for chocolate coatings Warming systems for large-scale catering Heating systems for Food Service Equipment Applications

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Food Service Applications

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Elstein electrical IR emitters are used in surface technology Powder Coating Drying Latex Coatings Ovens for Painted Sheet Metal Parts Ovens for Drying Glazing on Ceramic Tiles Ovens for Sinter Coatings Ovens for Drying and Stove-enameling Protective Coatings on Cans and Tubes Applications

Applications: 

Applications Ink Drying Drying the ink of stamps on fuse bodies Equipment: 4 x FSR 400 W or HTS/1 400W Total power installed: 1.6 kW

Applications: 

Applications Elstein infrared radiant heaters are used in additional industries In Paper Machines for Heating Paper Machete Paper Pulp Drying Soldering Printed Circuit Boards Thermography and Embossing Semiconductor Wafer Preheating and Drying Sterilizing and Incubators Heating equipment for environmental chambers Ovens for drying raw and printed wallpaper Ovens for drying glued wood and furniture parts Heating systems for after-baking injection molded parts Tempering Layered Glass Ovens for drying washed fabrics Ovens for drying washed and finished fabrics Water and Solvent Evaporation Wax Drying Leather Production

Applications: 

Applications Glass Tempering Tempering of Glass Tempering (in this case “controlled cooling down) and hardening the coatings on the glass bulbs of lamps Length of ring oven approx. 2 m Equipment : FSR/2 500 W Total power installed: 48 kW

Elstein FSR Ceramic Infrared Heaters: 

Elstein FSR Ceramic Infrared Heaters Elstein FSR panel radiators are ceramic infrared radiators, which are designed for operating temperatures up to 750 °C. Surface ratings of up to 64 kW/m² can be installed . FSR series radiators are made using a full-pour casting ceramic process and are characterized by their concave design. Due to the design of this type, there is a space between the radiator and mounting plate, which reduces the heat absorbed by the wiring space . FSR panel radiators can be used universally and are suitable for assembling radiation areas with any geometry required. They are available in three designs and cover the power range from 60 W to 1000 W . With its FSR panel radiators, the company Elstein has been setting design, type, power and quality standards, recognized worldwide since 1952, for ceramic infrared panel radiators

Elstein FSR Ceramic Infrared Heaters: 

Elstein FSR Ceramic Infrared Heaters

Elstein FSR Ceramic Infrared Heaters: 

Elstein FSR Ceramic Infrared Heaters

Elstein FSR Ceramic Infrared Heaters: 

Elstein FSR Ceramic Infrared Heaters Standard design Operating Voltage 230 V Ceramic full-pour casting Leads 85mm Elstein standard socket Mounting set Thermocouple radiators Integrated thermocouple Type K ( NiCr -Ni) Designation T-FSR, TFSR/2, T-FSR/4 TC Leads 100mm Variants Special wattages Special voltages Extended leads Live leads with ring terminals Type, weight, wattage FSR FSR/2 FSR/4 220 g 125 g 75 g 250 400 650 1000 W 125 2000 325 500 W 60 100 200 250 W Surface rating 16.0 25.6 41.6 64.0 kW/m 2 Typical operating temperature 400 500 620 720 o C Maximum permissible temperature 750 750 750 750 o C Wavelength range 2 - 10 µ m The power can be controlled using thermocouple radiators together with TRD temperature controllers, TSE thyristor switching units and other accessories. IR radiation areas can be assembled using REO reflectors, REF construction sets, EBF construction elements and MBO mounting sheets. The national safety regulations must be complied with for the respective application, for example, the IEC or EN Standard 60519-1, Safety in electrical heating installations. Further information and safety information are given in the mounting instruction enclosed with each radiator.

Elstein HTS Ceramic Infrared Heaters: 

Elstein HTS Ceramic Infrared Heaters Elstein HTS high temperature radiators are ceramic infrared panel radiators, which can be used for operating temperatures up to 900 °C and surface ratings up to 64 kW/m² . HTS series radiators are produced using a hollow-casting ceramic process and are filled with thermal insulation material. This improves the radiant power output to the material to be heated . Furthermore, there is a significant reduction in heat dissipated in the wiring space, so that additional insulation of the heating area is usually not required . Compared with IR radiators, which are produced using full-poured casting processes, HTS radiators have a considerably reduced heating-up time and, depending on the type of application, enable energy savings of up to 25 % . Elstein HTS high temperature radiators are available in four designs and cover the power range from 60 W to 1000 W.

Elstein HSR Ceramic Infrared Heaters: 

Elstein HSR Ceramic Infrared Heaters Elstein HSR high speed radiators are quick-reaction ceramic infrared panel radiators, designed for operating temperatures up to 900 °C and surface ratings up to 64 kW/m² . The external characteristics of the HSR radiators is their visible heating coil, which is installed in a ceramic body. The heat released in the wiring space by this design is up to 65 % less compared to infrared radiators with a heating coil embedded in ceramic . HSR high speed radiators are particularly suitable for use in clocked production processes, for frequent tool changes or if the temperature has to drop quickly in case of transfer disruptions, in order to prevent damage to the production plant . Elstein HSR high speed radiators are available in three designs and cover the power range from 125 W to 1000 W.

Elstein Color Changing Ceramic Infrared Heaters: 

Elstein Color Changing Ceramic Infrared Heaters Elstein radiators can be manufactured as variants of standard products . Variants are special designed radiators and normally not available from stock . Furthermore we develop ceramic infrared radiators by ourselves and together with our customers . Special radiators regarding : Design (for example, see the pictures on the left) Radiator dimensions Operating voltage Wattage Color (glaze, with / without color change effect) Connection (type and length of the leads) Radiators with color change effect or different-colored glaze. Radiators with shorter or longer leads. Radiators with ring terminals.

Elstein EBF Housing Ceramic Infrared Heaters: 

Elstein EBF Housing Ceramic Infrared Heaters Elstein EBF construction elements are assembled in our factory. They can be equipped with Elstein ceramic panel radiators FSR, HSR/1, HTS/1, SHTS/1 and FSR/2, HSR/2, HTS/2, SHTS/2, whereby it is also possible to combine different radiator designs and wattages of the same types of radiators The ceramic infrared radiators mounted in stainless steel reflectors are inserted in the lower part of an extruded, anodized aluminum section with an H-shaped cross-section and die cast end pieces close the end faces. The user only has to do the wiring, screw in the EBF elements in a steel section frame to be made on site and connect up with the electricity mains. Elstein EBF construction elements are available in four lengths and can be fitted together to form flat or curved radiation panels in any installed position.

Elstein EBF Housing Ceramic Infrared Heaters: 

Elstein EBF Housing Ceramic Infrared Heaters

Elstein BSI Housing Ceramic Infrared Heaters: 

Elstein BSI Housing Ceramic Infrared Heaters Elstein BSI construction panels are infrared radiation areas, which can be equipped with the ceramic IR panel radiators HTS or HSR. The ceramic infrared panel radiators are fixed to the MBO mounting sheets and surrounded with a housing of frame and capping sections. All housing parts consist of stainless steel so that radiators with high power can be used, too. The BSI construction panels are factory assembled so that the user only has to do the wiring, insert the BSI panel in a steel section frame to be made on site and connect the panel with the electricity mains. Elstein BSI construction panels are available in dimensions from 125 x 250 mm to 1000 x 1500 mm and can be fitted with HTS radiators up to 800 W or rather with HSR radiators up to 1000 W.

Elstein EBF Housing Ceramic Infrared Heaters: 

Elstein EBF Housing Ceramic Infrared Heaters Inner dim. (Outer dim.) [No. of rad.] 250 (303) [2] 375 (428) [3] 500 (553) [4] 625 (678) [5] 750 (803) [6] 875 (928) [7] 1000 (1053) [8] 1125 (1178) [9] 1250 (1303) [10] 1375 (1428) [11] 1500 (1553) [12] Radiator Wattage 125 (178) [1] 0.50 to 2.00 0.75 to 3.00 1.00 to 4.00 1.25 to 5.00 1.50 to 6.00 1.75 to 7.00 2.00 to 8.00 2.25 to 9.00 2.50 to 10.00 2.75 to 11.00 3.00 to 12.00 kW kW 250 W to 1000 W 250 (303) [2] 1.00 to 4.00 1.50 to 6.00 2.00 to 8.00 2.50 to 10.00 3.00 to 12.00 3.50 to 14.00 4.00 to 16.00 4.50 to 18.00 5.00 to 20.00 5.50 to 22.00 6.00 to 24.00 kW kW 250 W to 1000 W 375 (428) [3] 1.50 to 6.00 2.25 to 9.00 3.00 to 12.00 3.75 to 15.00 4.50 to 18.00 5.25 to 21.00 6.00 to 24.00 6.75 to 27.00 7.50 to 30.00 8.25 to 33.00 9.00 to 36.00 kW kW 250 W to 1000 W 500 (553) [4] 2.00 to 8.00 3.00 to 12.00 4.00 to 16.00 5.00 to 20.00 6.00 to 24.00 7.00 to 28.00 8.00 to 32.00 9.00 to 36.00 10.00 to 40.00 11.00 to 44.00 12.00 to 48.00 kW kW 250 W to 1000 W 625 (678) [5] 2.50 to 10.00 3.75 to 15.00 5.00 to 20.00 6.25 to 25.00 7.50 to 30.00 8.75 to 35.00 10.00 to 40.00 11.25 to 45.00 12.50 to 50.00 13.75 to 55.00 15.00 to 60.00 kW kW 250 W to 1000 W 750 (803) [6] 3.00 to 12.00 4.50 to 18.00 6.00 to 24.00 7.50 to 30.00 9.00 to 36.00 10.50 to 42.00 12.00 to 48.00 13.50 to 54.00 15.00 to 60.00 16.50 to 66.00 18.00 to 72.00 kW kW 250 W to 1000 W 875 (928) [7] 3.50 to 14.00 5.25 to 21.00 7.00 to 28.00 8.75 to 35.00 10.50 to 42.00 12.25 to 49.00 14.00 to 56.00 15.75 to 63.00 17.50 to 70.00 19.25 to 77.00 21.00 to 84.00 kW kW 250 W to 1000 W 1000 (1053) [8] 4.00 to 16.00 6.00 to 24.00 8.00 to 32.00 10.00 to 40.00 12.00 to 48.00 14.00 to 56.00 16.00 to 64.00 18.00 to 72.00 20.00 to 80.00 22.00 to 88.00 24.00 to 96.00 kW kW 250 W to 1000 W Length in mm Maximum surface rating 64.0 kW/m 2 Weight approx 50 kg/m 2 Other dimensions and surface rating available on request Width in mm

Elstein Reflectors: 

Elstein Reflectors

Elstein Reflectors: 

Elstein Reflectors

FAQ’s: 

FAQ’s What is an Elstein ceramic infrared radiator? Elstein ceramic infrared radiators are electrical heating elements consisting mainly of a technical ceramic being high-temperature resistant

FAQ’s: 

FAQ’s Which advantages do an Elstein electric infrared heater have? Elstein electric IR heaters have among others the following advantages : Long service life due to an embedded heating coil. Can be controlled with an accuracy of 1°C due to an integrated thermocouple. Surface is clean and does not oxidize. Suitable for food sector. Available in many sizes, wattages and operating voltages. Quick mounting or replacement due a simple fastening system.

FAQ’s: 

FAQ’s What is the wavelength of an Elstein ceramic infrared emitter? Elstein electric IR emitters provide only the non-visible infrared radiation and no visible or rather hardly visible light. The emitted infrared radiation covers the medium and long-wave infrared range of 2 - 10 µ m .

FAQ’s: 

FAQ’s Can an Elstein infrared radiant heater be controlled? A large number of Elstein infrared radiant heaters can be supplied with a thermocouple which is embedded in the radiation surface. In connection with our TRD 1 Temperature Control Units and TSE Power Switches the temperature of the radiators can be controlled with an accuracy of +/- 1°C.

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FAQ’s How long is the service life of an Elstein infrared radiant element? The durability is primarily influenced by the temperatures reached during use. For example, an HLS at 1100 °C in continuous operation has an average service life of 2000 hours. An SHTS with 900 °C on the other hand reaches about 8000 hours. Radiators with a low power often reach more than double this useful life. On the other hand, there are applications in which the radiators can fail after 1000 hours due to materials, which attack the heating coil or the ceramic. Such materials are, for example, chlorine, fluorine, hydrofluoric acid, sodium hydroxide, nitrogen and peroxide .

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FAQ’s Can an Elstein infrared radiant emitter be used in vacuum? Yes, Elstein infrared radiant emitters can be used in vacuum. Only the HLS series cannot be used.

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FAQ’s Can Elstein infrared radiant heating elements be used to heat metals? Bright metal shows a relatively weak absorption of infrared radiation. However, corroded, roughened, coated, enameled or painted metal can reach an absorption degree of more than 90%.

FAQ’s: 

FAQ’s What is the optimal distance between infrared radiators and good to be heated? In the case of heat-sensitive goods (paper, thin foils) the radiation distance should not be less than 50 mm. If the radiators are not mounted densely next to each other, the distance must be larger if the goods to be heated are stationary. If the distance between radiators is 3 - 4 cm, a distance between radiators and goods of 15 - 20 cm is required in order to achieve uniform heating.

FAQ’s: 

FAQ’s Does an Elstein infrared radiant heater fulfill clean room requirements? Yes. For decades Elstein infrared radiant heaters have been used in clean rooms class 100 or better. They are used in semiconductor production, in the pharmaceutical industry and in manufacturing picture tubes. Elstein Infrared Radiators are also used in the production of modern TFT displays.

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FAQ’s Are Elstein infrared heaters susceptible to splash water? When hot, Elstein infrared emitters are splash resistant. If the radiators get in touch with water when they are cold, they must subsequently dry at a low temperature (max. 80°C) for a few minutes.

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Any Questions? ? Elstein Ceramic Infrared Radiators

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Thank You! for your cooperation and time! Elstein Ceramic Infrared Radiators