Product Orientation for the JP-33 Automatic Film Processor : Product Orientation for the JP-33 Automatic Film Processor
Unpacking : Unpacking Stand Processor 7 Gallon Tanks
Contents : Contents ① JP33 Processor
② DEV Rack Assembly (enclosed in the JP-33 main-body)
③ FIX Rack Assembly (enclosed in the JP-33 main body)
④ WASH Rack Assembly
⑤ DEV chemical tank with following parts
- Water inlet hoses
- DEV, FIX, WASH hoses for O/F (over-flow)
- Drain valve for DEV, FIX, WASH with Drain hoses
⑥ FIX chemical tanks with following parts
- DEV, FIX hoses with pipe kits for RPL
- Cover of DEV, FIX Racks
- Lid Floater of DEV, FIX tanks
- Pitcher (Beaker)
- Standard spare parts
⑦ Instruction Manual
⑧ Stand Table
Recommended Tools : Recommended Tools A 2 foot leveling tool.
A flat head and Philip's head screwdriver.
A very small flathead screwdriver.
A flat blade.
A thermometer.
It is required that the processor be placed in a well ventilated dark room, with a minimum of a 250cfm ventilation fan w/out side exhaust (a standard bathroom exhaust fan) .
Level the Stand : Level the Stand To level the stand, use your 2’ leveling tool in two positions that form a cross.
Make sure stand is level both side to side and back to front.
An unleveled processor will result in jams, scratching and numerous other problems.
Remove Processor and Examine Underside on a Solid Surface : Remove Processor and Examine Underside on a Solid Surface Locate cardboard from shipping box and place on top of stand. Do not try to balance the processor sideways on top of the stand without a surface underneath.
Look for loose or damaged hoses, components, or clamps.
Place and Level Processor on the Stand : Place and Level Processor on the Stand Make sure the processor’s footing is within the circular depressions on the stand.
Level side to side with the leveling tool across the outer walls of the processor.
Level back to front with the leveler across the internal walls between tanks.
Connect the Overflow Hoses : Connect the Overflow Hoses Red=DEV, Blue=FIX, Clear=WASH.
Make sure to insert the clamps and tighten the screws securely.
Connect the Drain Valves : Connect the Drain Valves Valves are on the front of the processor.
Make sure all valves are in the closed position
Connect the “Y” connectors to the drain and the overflow hoses. Make sure the hoses attached to each “Y” connector are the same color.
Make sure to insert the clamps and tighten the screws securely.
Silver Recovery : Silver Recovery If you are using a silver recovery system, please follow the silver recovery system manufacturer’s installation instructions for the connection of the fixer drain and overflow.
Connect RPL Hoses : Connect RPL Hoses Also on the front.
Connect only the DEV and FIX hoses. Do not connect the WASH hose yet.
Make sure to insert the clamps and tighten the screws securely.
IMPORTANT : IMPORTANT Hoses may need to be cut to size: It is important that there are no dips, loops or low spots in the Drain or RPL hoses.
Use a wire tie to tie the hoses to the stand of the processor.
Make sure every hose connection has a clamp to prevent leakage.
Water Test for Leakage : Water Test for Leakage Add water to the internal dev, fix, and wash tanks, as well as only one of the 7 gallon tanks.
Place the RPL hoses in the 7 gallon tank and run the processor to confirm there are no leaks.
Drain and dry the processor and tanks before proceeding.
External Connections : External Connections Fill the external tanks with chemistry (DEV, FIX)
Tanks are color coded like the hoses. Red = DEV, Blue = FIX.
Place replenishment hoses in the proper tanks.
Connect drain and overflow according to municipality law (plumbing or external waste tank).
Do not connect the wash hose to a water spigot yet. Bad for
Replenishment Tanks Good for
Replenishment Tanks
A Short Reminder : A Short Reminder When mixing chemistry:
Always use cold water.
Add 2” of water first to external tanks, then the large bottle of chemistry and mix.
Add second, small bottle of chemistry and mix a second time.
Add more water until you reach the 5 gallons level total and mix a final time.
Connect the Water : Connect the Water Connect the wash hose to the spigot and solenoid valve.
Valve is on the rear of the processor.
If you are connecting a closed system (water from a tank rather than a spigot), connect the replenishment hose at the front of the processor.
External Plumbing Diagram : 1)Water-inlet using provided 6’ water hose (Using tap water)
Water,_ DEV,_ FIX - Over Flow Nipple
NOTE External Plumbing Diagram
Fill the Fixer Tank : Fill the Fixer Tank Keep an eye on the leveling lines inside the tanks.
Fill the fix tank first.
To prevent air bubbles:
first remove the drain filters in the tank
Open the drain valves (DEV and FIX).
pour about 200ml of solution into the drain
When solution is draining steadily from the outlet, close the drain valve.
Replace the drain filter before filling the tank.
Fill the fixer tank with solution up to just below the top of the guides on the side of the tank. Solution Leveling Lines
Fill the Developer Tank : Fill the Developer Tank
It is important to check the developer tank for over splashes or overflow from the fixer and thoroughly clean the developer tank if any occur.
Thoroughly clean the beaker between fixer and developer to prevent contamination. Open the drain valves (DEV and FIX) for 20 seconds.
Repeat the procedures for filling the Fixer tank.
Remember to first open the drain valve and pour directly into the drain until solution flows out to prevent air bubbles.
Insert the Racks : Insert the Racks Insert DEV, FIX and WASH racks in that order.
Make sure the worm gear is seated properly in the worm.
Make sure the racks are firmly settled in the guide brackets.
Make sure the grey plastic locks are turned and properly securing the shaft.
Check DEV Temperature. : Check DEV Temperature. Turn on power.
Wait for LED to stop blinking (processor is now warmed up).
Use an external thermometer to check that the actual temperature of the developer matches the reading on the display board.
If not, refer to the calibrating temperature sensor instructions on the next page.
Calibrating the Temperature Sensor : Calibrating the Temperature Sensor WARNING! DO NOT TOUCH OR ATTEMPT TO ADJUST VR2!
VR2 is used for calibrating the high and
low temperature of the developer and the
fixer heater (In factory).
ⓐ Make sure the DEV temperature sensor is connected properly.
ⓑ Measure the actual DEV temperature by placing thermometer in or near the tank replenishment inlet. This will give you the most accurate temperature.
ⓒ If the displayed temperature is not the same as the actual temperature, using the small screwdriver adjust VR1 until the “actual temperature value” is displayed.
Check Wash Tank Filling : Check Wash Tank Filling Turn processor on.
Wash tank should automatically fill during warm up (while LED is blinking)
If the wash tank does not fill, please make adjustments on the control board to activate the automatic water refill.
Visually Check Replenishment : Visually Check Replenishment Manually trigger the film feed sensor or insert a film.
Check the flow of solution in the external hoses.
Go under the processor to check the RPL pumps and hose connections for leakage.
If solution is not flowing but RPL pumps are working, check for air bubbles again.
If Air Bubbles Remain, : If Air Bubbles Remain, 1st) Turn the processor power off.
2nd) Open the drain valves temporarily to remove any air from the pipelines.
3rd) Leave the drain valves “Open” for 5-20 seconds while checking the tank nozzle and chemical flow of developer and fixer in the replenishment hose.
Any excess air in the pumps or hose lines will be removed automatically.
4th) After air bubbles are removed, close the drain valve (but first make sure the chemistry is draining properly and check for visible air bubbles).
5th) Turn the processor power on.
6th) Activate the replenishment pump by manipulating the film sensor switch 4 or 5 times manually.
7th) If you still have air bubbles, repeat the above procedures.
Recommended Settings : Recommended Settings For general green film.
Processing time: 90 seconds
DEV Temperature: 90-95 degrees F.
RPL Rate: 26 Seconds this will insure your rates are as follows:
Dev Rate 75cc
Fix Rate 110-120cc
DRY temperature: 131 degrees F.
Adjust the clock to local time.
Jog-RPL (replenishment of chemistry during stand by to maintain level): 0s to 7s.
Initial Programming : Initial Programming Press and hold Mode key for 5 seconds.
Scroll through programming mode menu using up and down keys.
Select the setting you want to change and press Mode.
Change settings by pressing the up and down keys.
Press mode to exit. You will need to repeat the process for every setting
Processing Time
DEV Temperature
RPL Rate
DRY Temperature
Clock
Jog-RPL (stand by replenishment)
IMPORTANT Change Default Settings : IMPORTANT Change Default Settings In the case of a power outage, it is possible the processor will restart in the default settings rather than the user’s settings.
To avoid potential problems, the default settings should be reset to match the user’s desired settings.
Go to system program as described above.
Go to engineer mode.
Change all settings to match the user’s preferred settings.
To Change the Default Settings:
Check Developer Replenishment Rate : Check Developer Replenishment Rate Place a beaker on the floor with 500cc of developer in it.
Remove the RPL line from the developer tank and submerge it in the beaker.
Run a single 14x17 film through the processor.
There should be 425cc of developer remaining in the beaker if replenishment time is set to 26s (recommended setting).
Check Solenoid Valve and Floating Level Switch : Check Solenoid Valve and Floating Level Switch Manually trigger Film Feed Sensor or feed several films through the processor.
If the wash tank is filling with water, the solenoid valve is functioning.
Lift up the white, circular floating level switch in the wash tank and drop it to hear the activation of the solenoid valve.
If the solenoid valve is not working, call technical support.
Check Drying Function : Check Drying Function Replace top cover of the processor and wait until DEV temperature reaches the programmed value.
Insert several films.
Check the dryness of the films after processing.
If the film is damp, check the dry temperature setting (113F, 122F, or 131F) and adjust.
If the blower/dryer generates cool air, please contact technical support.
Helpful Hints : Helpful Hints The developer has turned dark or a milk chocolate color.
Fixer has mixed with the developer. Empty, clean and refill the internal developer tank.
Film is sandy.
Dry temperature is too high.
Film is tacky.
Dry temperature may be too low.
Fixer may be exhausted.
Film is milky and tacky.
Fixer is exhausted.
Film is blank.
Developer is exhausted.
Film is still not developing correctly.
Turn the lights on (making sure all other films are not exposed) when a blank film is ½ of the way into the processor. If the film is half white and half black the problem may lie outside the processor.
IMPORTANT Algae Prevention Procedures : IMPORTANT Algae Prevention Procedures Drain Processor every night.
In algae prone environments, put 1 table spoon of bleach in the water every morning when first filling wash tank.
It is recommended to service the unit at least once every 4 to 6 weeks, depending on the local algae conditions.
To service the processor,
Do not initially remove the wash rack or drain wash tank.
Put one cup of bleach in the wash tank and let stand while cleaning the other tanks.
Drain and clean the DEV and FIX tanks.
Remove and clean all the racks.
Drain the wash tank and clean it thoroughly.
IMPORTANT : IMPORTANT The feed tray should always be retracted when the processor is not in use.
This will insure proper ventilation for the processor.
Further Questions? : Further Questions? Please feel free to contact JPI America
Technical Support teams are available Monday-Friday during regular business hours, 9AM-5PM EST.
1-888-574-2001 Ext 102