Forklift Questions

Forklift Questions: 

Forklift Questions For further information on safety presentations email llopllop@rocketmail.com

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If a fault occurs whilst operating a Fork Lift Truck, you should? If you know how to, repair the fault yourself,. (C) Carry on until a convenient time and then report it (A) Stop the truck immediately, in a safe position, and report it (B)

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Stop and remove it, if it is safe to do so (C) What should the operator of an FLT do if they see debris on the floor? Try and nudge it out of the way with the truck (A) Leave it until a convenient break time (B)

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To allow even load distribution over both forks and as wide as possible (A) To allow even load distribution over both forks and as narrow as possible (B) Makes no difference has long as it is within the truck capability (C) When spacing the forks on a forklift truck how should they be adjusted?

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(A) The weight the truck can lift clear off the ground without tipping over (B) The weight the truck can safely transport and stack as laid down on the capacity plate (C) The safe working weight of the truck and load What does the term Safe Working Load (SWL) mean when related to a forklift truck? 2000Kg

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What is meant by the term “load centre” as it applies to lift trucks? (A) The width that the fork arms should be set on the carriage plate (B) The distance from the heel of the forks to the centre of gravity of the load (C) When the width of the forks are evenly distributed

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The trucks rated capacity will be reduced when:- The load centre is decreased (B) The load centre is increased (A)

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Under normal circumstances, what is the maximum number of collapsed cages a fork lift can carry? Six (B) To the height of the mast (C) No set number (A)

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(A) Back tilt just off the vertical to prevent the load from slipping forward How much back tilt is required when transporting a palletised load? (B) Full tilt to keep the load against the vertical face of the fork arms (C) Sufficient back tilt to cater for the load type and ground conditions

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What three points that make up the stability triangle on a four wheel counter balance truck ? (A) The fork tips and the front wheels (B) The centre of the front wheels and the centre of the rear axel (C) The fork tips, the mast and the rear wheels

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What three points make up the stability triangle on a reach truck ? (A) The fork tips and the front load wheels (B) The two load wheels and the single drive wheel (C) The fork tips the mast and the rear wheel

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(A) High enough to clear any rubbish or debris ideally 250 – 300mm high. (C) As low as practicable and tilted back, ideally 100 – 150mm high. (B) As low as possible and parallel to the ground. What is the recommended travelling height when travelling on level ground with an un-laden truck?

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(A) Slightly tilted backward with the truck on level ground (B) Slightly tilted forward with the truck on level ground (C) With the mast vertical and the truck on level ground The manufacturers stated lifting capacity only applies when the mast is...

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When a laden truck is being driven on a steep incline, the load should be- Facing downhill (B) Facing uphill (A)

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Name FOUR checks that would normally be done during load assessment?

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(A) At a speed suitable for the load & surrounding conditions (B) Fast enough to keep up with the pressure of work (C) Slowly as possible to make sure were safe. The Forklift truck should normally be driven:-

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A fork lift truck that is exactly balanced by the load will be:- (A) Capable of carrying more weight (B) In its safest possible state (C) Overloaded 1000Kg 1000Kg Truck Weight Pallet Weight

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Name FOUR precautions that an operator should take when approaching/negotiating a blind corner

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(A) Never (B) When removing rubbish or debris (C) Only when the hand brake is applied When are you allowed to stand between the cab & the mast mechanism?

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Under normal circumstances, what is the maximum height for stacking empty pallets in the warehouse:- Eight (A) Fifteen (B) Ten (C)

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Under normal circumstances, what is the maximum height for stacking erect cages in the warehouse:- Two (A) Three (B) Four (C)

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An “Approved Code of Practice” is:- (B) A registration scheme for the licensing of lift truck operators (A) Advice to duty holders on how to comply with legislation (C) A requirement by law that everyone must comply with

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Name FOUR hazardous ground conditions.

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(B) The truck will safely lift that amount in any circumstances The rated capacity of the truck means that:- (C) The truck will lift that amount provided back tilt is applied (A) The truck will safely lift that amount if the specified load centre is not exceeded 2000kg 2000kg 2000kg

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When bulk stacking, the lighter loads should be placed:- On the upper or higher level of the stack (B) At the lower or ground level stacking position (A) Lights Tiles Lights Tiles

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When parking a lift truck how should the fork arms be positioned:- The tips not more than 100-150mm high with the heels touching the floor (C) The heels not more than 100-150mm high with the fork arms level (B) The heels as low as possible with the tips touching the floor (A)

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Whose responsibility is it to ensure the safety of pedestrians while operating a lift truck? Management (B) Operator (A) Pedestrians (C)

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Give FOUR possible causes of lateral (sideways) instability.

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If a lift trucks capacity plate states 2500kg @ 500mm load centre, what does this mean? (A) That the truck will safely lift up to 2500kg provided that the centre of gravity of the load is not more than 500mm forward from the heel of the forks (C) That the truck will only safely lift up to 2500kg if the load measures no more than 500mm in length (B) That the truck will safely lift any weight up to 2500kg

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The load only (B) What is meant by the term load Gross weight? The weight of the load, packaging and pallet (A) The weight of the load & truck (C)

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What is the last thing the operator of a Fork Lift Truck must do before moving off? (A) Check all round (C) Sound the horn (B) Release the hand brake

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If stock is falling from above, what action should the lift truck driver take? (A) Try to drive the truck away from the area as quickly as possible (C) Jump off the truck and try to get clear (B) Stay on the truck and let the overhead guard take the impact

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Lift trucks are more likely to turn over sideways when they are:- Unladen and turning sharply (B) Loaded and turning sharply (A)

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Enforcement of the Health & Safety at Work Act 1974 is the responsibility of:- (A) The Health & Safety Executive (HSE) and Local Authorities (LA) (B) The Health & Safety Commission (HSC) (C) The Local Police Authorities and Inspectors

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When sounding the lift truck’s horn at blind corners you should:- (A) Give one short blast (C) Give one long blast (B) Make several short sharp blasts

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Name FOUR areas where you should sound your horn. BEEP BEEP!! BEEP BEEP !! BEEP BEEP!!! BEEP BEEP !!

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When driving along an aisle, which route should you take? (B) Along the centre of the aisle (C) Along the right hand side of the aisle (A) Along the left hand side of the aisle

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What distance would you normally travel with an undercut load? (A) Distance doesn’t matter (B) The shortest distance possible (C) You should never undercut

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Who is responsible for carrying out the pre-shift checks immediately prior to use ? (A) The management (B) The maintenance department (C) The operator

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Name FOUR areas where a forklift truck should not be parked. 15%

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If a forklift is travelling forward and the brakes are applied heavily, in which direction will the centre of gravity shift? Downward (D) Upward (A) Forward (C) Backward (B)

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The stopping distance of a forklift truck increases if the truck is:- (A) Driving up an incline (B) Driving on uneven ground (C) Driving on a wet slippery surface

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(A) To stop you from jumping from the truck in the event of an over turn (B) To stop you hitting you head in the event of a collision (C) To stop you falling out in the event of an over turn What is the 1 st priority of the Seat Belt!!!!

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(A) ) To give added strength to the construction of the truck and to allow the fitting of a spot lamps, turning indicators etc. The main purpose of an overhead guard is:- (C) To protect the operator from large falling objects such as pallets. (B) To protect the operator from small falling objects, such as nuts & bolts.

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The fork lift truck is… (A) Dangerous all of the time (B) Only as dangerous as the person in charge of it (C) Dangerous some of the time

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(A) The distance the forks can be raised before the mast begins to extend (C) The tolerance allowed for fork clearance whilst entering a pallet The term free lift when related to a forklift truck, means? (B) Passengers may be carried on the truck to assist the operator

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Undercutting is used when:- (A) The operator uses straps to carry the load (B) The fork arms are longer than the pallet/load (C) The pallet cannot be heeled up immediately

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Name FOUR safety precautions that should be carried out by the FLT operator before stacking bulk loads.

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A Lift truck is more likely to tip over when it loses:- Its load (A) Power (B) Stability (C) Lateral Dynamic Longitudinal

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(A) Visibility and steering (C) Stability, traction and adhesion An un-laden truck being driven on a steep gradient the fork arms should face downhill. This is to improve:- (B) Speed and reduce tyre wear

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Why do you stop the truck as close as practicable from the stack before raising the fork arms? (A) To save using the parking brake too many times (B) To save too many movements of the truck when manoeuvring (C) To assist with accuracy and discourage people walking between the fork arms and the stack

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Give FOUR possible causes of longitudinal instability

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If the load centre is increased:- (A) The truck will automatically become unstable (B) The load carrying capacity will be unaffected (C) The load carrying capacity will be reduced

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1000kg C 1500kg D 500kg 500kg 400kg B 1000kg 1500kg 6200mm 5000mm Using the rating plate, Which trucks are overloaded..? A 6000 6840 H3(mm) Q (kg) SER: Fn 37950084 EKS 310 D (mm) 600 700 800 1000 850 750 950 810 710

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When travelling across drainage gullies, speed bumps, railway lines etc. you should travel.. (C) Diagonally (A) Forks Leading (B) Forks Trailing

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Name four precautions to be considered whilst vehicle loading & un-loading Containers

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Why is it recommended that the parking brake be applied before using the hydraulic controls? To prevent the truck from moving, should it be on a gradient (A) To ensure and maintain the trucks stability during the operation of the controls (B) To prevent harsh, unsympathetic use of the drive and brake pedals (C)

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(A) Increase the weight of the load (B) Increase the carrying capacity of the truck (C) Make no change to the truck or weight of the load In winter months loads stacked outside may be covered in ice and snow, the effect of this will:-

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(A) The load centre is increased (B) Operating fully loaded (C) Turning sharply un-laden A lift trucks rated capacity will be reduced when..

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Name four precautions to be considered whilst vehicle loading & un-loading flatbed or ridged Trailers

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(A) The lorry driver has checked the load (B) The lorry engine has stopped, the parking brake applied and the wheels chocked if necessary (C) The lorry’s tyre pressures are correct for the weight of the load Before loading a flatbed lorry or trailer from ground level the lift truck operator must check:-

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ten meters (four double bays) (C) What is the minimum safe working distance from a pedestrian when stacking / de-stacking within the APR? No minimum distance (B) Five meters (two double bays) (A)

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Name FOUR safety precautions that should be considered before stacking loads within a racking system.

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What is the recommended travelling distance with extended reach? (A) Never drive with extended reach (B) Distance is no problem (C) The shortest distance possible

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When tilting a load forward at height, why is there an increased risk of the truck tipping? The lateral forces placed over the rear axle will increase. (A) The longitudinal stability will be reduced. (B) The combined centre of gravity is reduced. (C)

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In normal circumstances, if the load on the fork arms obscures your view, you should:- (A) Dismount, check that the way is clear, then drive forward slowly sound the horn. (C) Ask you supervisor to guide you with hand signals. (B) Travel in reverse, looking in the direction of travel.

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Name 4 checks an operator should carry out before using a truck. Overhead Guard Audible Warnings Chains Mast Wheels Tyres Forks Lights The Operator Operator Position Brakes Pipes & Couplings Capacity Plate Safety Switches External Condition All Controls

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(A) More than 30,000 people die each year in the UK from lung cancer (B) It may cause premature ignition of fumes or gases, given off during refuelling process (C) You are prevented from doing so under section 2 of the LOLER Regulations Whilst refuelling or recharging a fork truck, it is recommended that no naked flames or smoking be allowed in the near vicinity. Is this because?

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Before attempting to drive across bridge plates, man-hole covers ect. the operator should check that:- (A) It is secure and will withstand the weight of both truck and load (B) That the forks are in the correct travel position (C) That the obstruction is not liable to damage the tyres

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In relation to a truck’s capacity Plate, which 4 items of information must be clearly visible? Serial Number DNY077673645 Height Weight Load Centre

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(A) Ensure that the truck has been parked correctly and the wheels have been securely chocked (B) Ensure that the ignition has been switched off and the keys removed (C) Ensure the parking brake is applied and inform your supervisor at a convenient moment If in the event of an emergency, you are required to park a fork truck on an incline, you must:-

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The LOLER Regulation covers:- (A) The training & the use of forklift trucks. (B) The use of work equipment & manual handling at low level. (C) The design, inspection, maintenance and safe use of lifting equipment.

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(A) 1700Kg (B) 1800Kg (C) 1900Kg (D) 2000Kg (A) 1700Kg (B) 1800Kg (C) 1900Kg (D) 2000Kg If your truck’s rated capacity is 2000Kg at 500mm load centre, what is its safe capacity at 600mm load centre? ( A) 1700Kg (B) 1800Kg (C) 1900Kg (D) 2000Kg

Final Question?: 

Final Question? For further information on safety presentations email llopllop@rocketmail.com