SAEIT PG Welding Course

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A presentation on One Year PG Course in Welding Engineering in BHEL Trichy

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Welcome ToSchool of Advanced Engineering and Information Technology :Welcome ToSchool of Advanced Engineering and Information Technology A Prestigious MoU Project by IIT Madras and BHEL Trichy


Slide 2:Bharat Heavy Electricals Limited - Trichy Indian Institute of Technology Madras - Chennai +


About Us :About Us Started on 12th June 2002, By BHEL Trichy and IIT Madras. It’s a prestigious MoU between BHEL Trichy and IIT Madras. Initially started with Computational Engineering. After Successful completion of Four Batches, We have Started Two more Courses namely Welding engineering and Energy Engineering in 2006.


Slide 4:Signing of MoU


Slide 5:SAEIT Inauguration at Trichy


Highlights :Highlights Certificate issued by the Centre for Continuing Education, IIT Madras. Theoretical classes handled by faculties from IIT Madras and WRI. Project work under the guidance of BHEL's Engineers. Welding Engineering practice at BHEL’s world renowned Welding Research Institute (WRI).


Selection Process - IITM :Selection Process - IITM This Course is for 1st class undergraduate from Mechanical, Metallurgical, and Production engineering. Its based on Valid GATE Score / Written Test Score. Interview Conducted by IITM and BHEL Faculties.


Slide 8:The All New WELDING ENGINEERING


Slide 9:+ + WELDING ENGINEERING


Welding Engineering - 2006 :Welding Engineering - 2006 WE the group of Enthusiastic, Responsible, Hard working People, With Self Confidence. Total Students – 21. WE are also Associate members of Professional Bodies like Indian Welding Society (IWS) and Indian Institute of Metals (IIM).


Welding Research Institute :Welding Research Institute World renowned Welding Research Institute. Certified AWS Educational Institution Member. Undertaking Projects challenging to the Engineering Field. All The Welding Process, Testing and Evaluation are under one roof.


Welding Engineering :Welding Engineering Advanced Welding Processes, Testing, Codes and Standards, Welding Application and other practical aspects are dealt by WRI Executives. Every individual is Assisted by an WRI Executive. Real Time Project under Supervision of WRI Executives.


Slide 13:CONVENTIONAL AND ADVANCED WELDING PROCESSES WELDING METALLURGY WELDING DESIGN AND TESTING OF WELDS WELDING APPLICATIONS AND DEVELOPMENTS WELDING CODES AND STANDARDS HAND’S OF WELDING ENGINEER PROJECT WORK


Curriculum :Curriculum Conventional and Advanced Welding Processes Arc welding processes like SMAW, SAW, FCAW, GTAW and GMAW; Process parameters; Process characteristics; Process applications; Selection of process consumables; Consumable evaluation and acceptance as per various codes; Resistance welding processes for special applications; Advanced welding processes like plasma, EBW and laser; Cladding & hard-facing applications; Gas, plasma and laser cutting applications . Welding Metallurgy Review of metallurgy of carbon and alloy steels; Time-temperature transformation and continuous cooling transformation diagrams; Role of welding heat input and thermal cycles; Microstructures in weld metal and heat affected zones; Weldability of steels; Hot and cold cracking of steels; Effect of impurity elements on the weldability of steels; Metallurgy of stainless and other alloy steels; Weldability of salient non-ferrous metals and alloys. Welding Design and Testing of Welds Welding symbols as per AWS and ISO systems; Weld design for butt, tee, lap, corner and edge joints; Design of welds for tension, compression, bend and torsion type of loading; Fatigue and fatigue design of welds; Destructive testing of welds to evaluate tensile and 0.2% proof strength, hardness, impact properties; Welding defects and their significance; Non-destructive testing techniques like PT, MT, UT, RT and evaluation of defect sizing.


Curriculum :Curriculum Welding Applications and Developments Conventional features and developments in welding power sources; Fixtures and positioners; Welding automation and robots - requirements and latest features; Orbital welding; Narrow-gap welding; Welding in structural manufacturing industry; Welding in pressure vessel industry; Welding in power sector industries - hydel, thermal and nuclear; Welding in ship building and off-shore structures; Productivity and safety in a welding shop. Welding Codes and Standards Structural welding code (AWS, D-1.1); Pressure vessel code (ASME, Sec-VIII); Codes for welding procedure and performance qualification (ASME, Sec-IX); Codes for material and welding consumables qualification (ASME, Sec-II) and petroleum pipeline code (API, 1104); Material, fabrication, testing and inspection of the above codes. Project Work Project Work will be of six months duration. Selection and assignment of projects will be done by students, faculty from IIT Madras and BHEL specialists. Project selection will focus on practical application of techniques and methods taught as part of the curriculum. BHEL's specialist welding engineers will be appointed as project guides for each student.


Class Room :Class Room Air-conditioned classroom facilities equipped with modern audio-visual aids. Equipped with the latest multimedia workstation and e- learning for classroom presentations, discussions.


Library Facilities :Library Facilities Access to BHEL’s Central Library (over 1,00,000 books), Technical Journals and Magazines. Access to WRI and SAEIT library.


Computer Lab :Computer Lab - Powerful servers Windows NT 2000 Advance Server 4x512 MB RAM 4x70 GB - Networked workstations Pentium 4 2 GB RAM 3.6 GHz 80 GB HDD - Internet facilities providing easy access to high range of information worldwide.


Programme :Programme The first half of the one year programme comprises of theory classes, seminars, assignments and practical lab works. The second half of the year will be devoted entirely to major project work in modern engineering enterprise such as BHEL. Projects will be screened by IIT Madras and BHEL Trichy to ensure that they involve practical application of Advanced welding and theoretical concepts in arriving at solutions to complex welding engineering challenges.


Faculties - WRI :Faculties - WRI Mr. S. S. Ananthan Dr. K. Asok Kumar Dr. G. Buvanashekaran Dr. S. Manoharan Dr. K. Padmanaban Dr. G. Ravichandran Dr. K. L. Rohira Dr. S. Suresh Mr. S. Manimozhi Dr. A. Raja


Faculties - IITM :Faculties - IITM Dr. D. R. G. Achar Dr. B. Guha Dr. S. D. Pathak Dr. G. Phani Kumar Dr. K. Prasad Rao Mr. M. Kamaraj.


Slide 22:SAEIT WeldingEngineer in Ur Firm Can play a role of R & D Engineer Design Engineer Process Engineer Purchase Engineer Production Engineer Quality Control and Assurance Engineer……


Conclusion :Conclusion SAEIT as a finishing school in Advanced Engineering design, Welding and Energy Fields. SAEIT bridges the gap between regular academics and industrial expectations. Improves the employability of fresh graduates. Packs the combined expertise of two leaders in the field of engineering and technology. Puts the career in engineering on the Very fast track………


Contact :Contact Mr. K. Sakthi AGM / HRDC Director SAEIT MHD Plant BHEL – Trichy – 14 Ph. 0431 2520207 E mail: sakthi@bheltry.co.in Web Site: www.saeit-tiruchi.com


Slide 25:THANK U