P203003

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Presentation Description

An example of my programming ability.

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Presentation Transcript

Brose 7-Pin Project : 

Brose 7-Pin Project Prettl Electric Company

Project Overview : 

Project Overview Three molding machines Each molds four pieces at a time Machine 1: overmolds 5-pin and 2-pin lead frames Machine 2: overmolds connector body Machine 3: overmolds soft material seal

Project Overview, con’t : 

Project Overview, con’t One end-of-line (EOL) tester Test for short circuits (bridges not removed, metal flakes, bent terminals) Test for continuity (damaged terminals) Test for leakage (poor sealing around terminals, defective seal)

Project Overview, con’t : 

Project Overview, con’t Capable of producing and testing one part every 10 seconds (360 parts per hour or approximately 1.44 million parts per year from two eight-hour shifts working five days per week).

Five-pin Lead Frames : 

Five-pin Lead Frames

Two-pin Lead Frames : 

Two-pin Lead Frames

Machine 1 Pre-Mold : 

Machine 1 Pre-Mold

Machine 1 Post-Mold : 

Machine 1 Post-Mold

Assembled . . . : 

Assembled . . .

. . . Pressed Together . . . : 

. . . Pressed Together . . .

. . . And Separated! : 

. . . And Separated!

Machine 2 Pre-Mold : 

Machine 2 Pre-Mold

Machine 2 Post-Mold : 

Machine 2 Post-Mold

Machine 3 Pre-Mold : 

Machine 3 Pre-Mold

Machine 3 Post-Mold : 

Machine 3 Post-Mold

Placed on Cooling Conveyor : 

Placed on Cooling Conveyor

Cooled and Delivered to EOL : 

Cooled and Delivered to EOL

Picked from Pallet . . . : 

Picked from Pallet . . .

. . . And Placed on Dial : 

. . . And Placed on Dial

Tested for Short Circuits : 

Tested for Short Circuits

Tested for Continuity : 

Tested for Continuity

Tested for Pressure Leakage : 

Tested for Pressure Leakage

Title : 

Title Copyright (C) 2009 by Prettl Electric Company