Analy_Meth_Dev

Pharmaceutical Development with Focus on Paediatric formulations : 

Pharmaceutical Development with Focus on Paediatric formulations WHO/FIP Training Workshop Hyatt Regency Hotel Sahar Airport Road Andheri East, Mumbai, India 28 April 2008 – 2 May 2008

Analytical Method Development : 

Analytical Method Development Presented by: Birgit Schmauser, PhD Federal Institute for Drugs and Medical Devices (BfArM) b.schmauser@bfarm.de

Analytical Method Development : 

Analytical Method Development In this presentation: Standards in developing analytical methods for Originator and multisource generic FPPs Specifications Stability Parallel development of analytical methods for cleaning validation

Analytical Method Development : 

Analytical Method Development Originator, First-time Generic and Multisource Generic

Analytical Method Development : 

Analytical Method Development HPLC-method to assay potency and purity – risk assessment

Analytical Method Development : 

Analytical Method Development Interchangeability (IC) of multisource generic FPPs (Essential similarity with Innovator FPP) Pharmaceutical + Bioequivalence Equivalence IC = PE + BE

Analytical Method Development : 

Analytical Method Development Pharmaceutical equivalence FPPs meet the same or comparable standards by use of equivalent analytical methods Same API (chemical and physical equivalence) Same dosage form and route of administration Same strength Comparable labeling Equivalence in pharmaceutical development Equivalence in stability Equivalence in manufacture (WHO-GMP)

Analytical Method Development : 

Analytical Method Development Prequalification requirements Validation of analytical methods is a prerequisite for prequalification of product dossiers Non-compendial APIs and FPPs are tested with methods developed by the manufacturer For compendial APIs and FPPs the „applicability“ of pharmacopoeial methods to particular products must be demonstrated (verification) Analytical methods must be developed and validated according to TRS 823, Annex 5, Validation of analytical procedures used in the examination of pharmaceutical materials ; ICH Q2 (R1) To be used within GLP and GMP environments

Analytical Method Development : 

Analytical Method Development Use of analytical methods - generics

Analytical Method Development : 

Analytical Method Development Prerequisites for analytical method validation Six “M”s

Analytical Method Development : 

Analytical Method Development Method development life cycle Planning Development and Validation Policy Objectives/Requirements of Method Information Gathering Resource Gathering From: Analytical Chemistry in a GMP Environment. Edited by J.M. Miller and J.B. Crowther, ISBN 0-471-31431-5, Wiley & Sons Inc.

Analytical Method Development : 

Analytical Method Development Validation should verify the suitability of an analytical method for its intended purpose Validation should be founded on method development performed beforehand that suggest the suitability and robustness of the method Validation may be performed in different ways (individual purpose) according to common standards

Slide 13: 

Validation protocol Method principle / objective Listing of responsibilities Laboratories involved and their role in the validation Method categorization List of reagents (including test lots) and standards Test procedures to evaluate each validation parameter and proposed acceptance criteria Plan or procedure when acceptance criteria are not met Requirements for the final report The validation process cannot proceed until the protocol and all parties involved approve the acceptance criteria

Analytical Method Development : 

Analytical Method Development Innovator versus Generics

Analytical Method Development : 

Analytical Method Development Validation Characteristics

Analytical Method Development : 

Analytical Method Development Accuracy and precision Accurate & precise Accurate & imprecise Inaccurate & precise Inaccurate & imprecise

Analytical Method Development : 

Analytical Method Development Precision Expresses the closeness of agreement between a series of measurements obtained from multiple sampling of the same homogenous sample Is usually expressed as the standard deviation (S), variance (S2) or coefficient of variation (RSD) of a series of measurements Precision may be considered at three levels Repeatability (intra-assay precision) Intermediate Precision (variability within a laboratory) Reproducibility (precision between laboratories)

Analytical Method Development : 

Analytical Method Development Normal distribution, probability function [P(x)]and confidence interval [CI] Probability (P), that measurements from a normal distribution fall within [µ-xn, µ+xn] for xn = ns is described by the “erf-function” (µ = mean): An interval of ± 3 scovers 99.73% of values Number of times each value occurs Values s 2s 3s s 2s 3s

Analytical Method Development : 

Analytical Method Development Normal distribution, probability function [P(x)] and confidence interval [CI] Probability-P Confidence interval [CI]centered around the mean [µ]in units of sigma [s] described by“inverse erf-function”: A CI of 95% includes values± 1.95 s around the mean

Analytical Method Development : 

Analytical Method Development Relationship of variability, probability and reliability of data High variability of data (large s) generate large confidence intervals and thus lower the reliability of the mean Low variability of data (small s) generate small confidence intervals and thus increase the reliability of the mean

Analytical Method Development : 

Analytical Method Development Repeatability Six replicate sample preparation steps from a homogenously prepared tablet mixture (nominal value of API 150 mg) Mean ± 3 SD =Confidence interval of 99.73% 98.96 ± 3x1.32% = 95% - 102.92%

Analytical Method Development : 

Analytical Method Development Intermediate precision Expresses within-laboratories variations (different days, different analysts, different equipment etc.) Analyst 1: 98.96% ± 3 x 1.32% Analyst 2: 99.12% ± 3 x 0.28 Analyst 3: 100.70% ± 3 x 0.51 Average of 3 analysts ± 3SD:95% - 102.23% Mean ± 3 SD: (177252  100%)

Analytical Method Development : 

Analytical Method Development Reproducibility Expresses the precision between laboratories Collaborative studies, usually applied to standardisation of methodology Transfer of technology Compendial methods

Analytical Method Development : 

Analytical Method Development Accuracy Expresses the closeness of agreement between the value which is accepted either as a conventional true value or an accepted reference value and the value found Sometimes referred to as „TRUENESS“

Analytical Method Development : 

Analytical Method Development To find out whether a method is accurate: Drug substance (assay) Application of the method to an analyte of known purity (e.g. reference substance) Comparison of the results of one method with those of a second well-characterised method (accuracy known) Drug product (assay) Application of the method to synthetic mixtures of the drug product component to which known quantities of the analyte have been added Drug product may exceptionally be used as matrix Drug substance/Drug product (Impurities) Application of the method to samples spiked with known amounts of impurities

Analytical Method Development : 

Analytical Method Development Accuracy: Application of the method to synthetic mixtures of the drug product componentsto which known quantitiesof the analytehave been added Recovery reducedby ~10 – 15% From: Analytical Method Validation and Instrument Performance Verification, Edited by Chung Chow Chan,Herman Lam, Y.C. Lee and Xue-Ming Zhang, ISBN 0-471-25953-5, Wiley & Sons

Analytical Method Development : 

Analytical Method Development When to expect Accuracy problems Insufficient selectivity of the method Impurity peaks are not resolved and account for assay value Recovery is < 100% Irreversible adsorption of analyte to surfaces of the system Incorrect assay value of a reference standard Due to decomposition of reference standard Incorrect assay value due to change in matrix Analytical laboratory still uses the preceding matrix as standard

Analytical Method Development : 

Analytical Method Development Specificity Is the ability to assess unequivocally the analyte in the presence of components which may be expected to be present (impurities, degradants, matrix…) Identity testing To ensure the identity of an analyte Purity testing To ensure accurate statement on the content of impurities of an analyte Assay To allow an accurate statement on the content of an analyte in a sample

Analytical Method Development : 

Analytical Method Development Specificity: Overlay chromatogram of an impurity solution with a sample solution From: Analytical Method Validation and Instrument Performance Verification, Edited by Chung Chow Chan,Herman Lam, Y.C. Lee and Xue-Ming Zhang, ISBN 0-471-25953-5, Wiley & Sons

Analytical Method Development : 

Analytical Method Development Specificity and stability Stress stability testing to ensure the stability indicating potential of an analytical method Apply diverse stress factors to the API Apply diverse stress factors to the FPP Stress conditions: e.g. Supplement 2 of Generic Guideline; TRS 929, Annex 5 Assure that the API can be assessed specifically in the presence of known and unknown (generated by stress) impurities Assure that known impurities/degradants can be specifically assessed in the presence of further degradants By peak purity assessment and (overlay of) chromatograms

Analytical Method Development : 

Analytical Method Development Stress stability studies versus forced degradation studies

Analytical Method Development : 

Analytical Method Development Limit of Detection (LOD, DL) The LOD of an analytical procedure is the lowest amount of analyte in sample which can be detected but not necessarily quantitated as an exact value Determination is usually based on Signal to noise ratio (~3:1) (baseline noise) or Standard deviation of response (s) and Slope (S) 3.3 s/S

Analytical Method Development : 

Analytical Method Development Limit of Quantitation (LOQ, QL) The LOQ is the lowest amount of analyte in a sample which can be quantitatively determined with suitable precision and accuracy The quantitation limit is used particularly for the determination of impurities and/or degradation products Determination is usually based on Signal to noise ratio (~10:1) (baseline noise) or Standard deviation of response (s) and Slope (S) 10 s/S

Analytical Method Development : 

Analytical Method Development Noise LOD Signal to Noise = 3:1 LOQ Signal to Noise = 10:1 LOD, LOQ and Signal to Noise Ratio (SNR)

Analytical Method Development : 

Analytical Method Development LOQ Quantitation by SNR is accepted Quantitation by Standard deviation of response (s) and Slope (S) (10 s/S) is more adequate as it involves the response of the actual analyte Best to calculate in the region close to y-intercept

Analytical Method Development : 

Analytical Method Development LOQ and impurities In determination of impurities in APIs and FPPs the LOQ should be determined in the presence of API LOQ should be NMT reporting level LOQ should be given relative to the test concentration of API Specificity of impurity determination should always be demonstrated in the presence of API at API specification levels Spiking of test concentration (API/FPP) with impurities at levels of their specification range

Analytical Method Development : 

Analytical Method Development Spiking API test concentration (normalised) 0.1 mg/ml (100%) Impurity spiking concentrations 0.001 mg/ml (1%) – specification limit 0.0001 mg/ml (0.1%) – limit of quantitation (minimum requirement) API at test concentrations API below test concentrations

Analytical Method Development : 

Analytical Method Development Linearityof an analytical procedure is its ability (within a given range) to obtain test results which are directly proportional to the concentration (amount) of analyte in the sample If there is a linear relationship test results should be evaluated by appropriate statistical methods Correlation coefficient (r) Y-intercept Slope of regression line Residual sum of squares PLOT OF THE DATA

Analytical Method Development : 

Analytical Method Development Usual acceptance criteria for a linear calibration curve r > 0.999; y-intercept a < 0 to 5% of target concentrationRSD (wrt calibration curve) < 1.5-2% r > 0.997 r < 0.997 From: Analytical Method Validation and Instrument Performance Verification, Edited by Chung Chow Chan,Herman Lam, Y.C. Lee andXue-Ming Zhang, ISBN 0-471-25953-5, Wiley & Sons

Analytical Method Development : 

Analytical Method Development Range The range of an analytical procedure is the interval between the upper and lower concentration (amounts) of analyte in the sample for which it has been demonstrated that the analytical procedure has a suitable level of precision, accuracy and linearity

Analytical Method Development : 

Analytical Method Development Range Assay 80 to 120% of test concentration Content uniformity 70 to 130% of test concentration Dissolution Q-20% to 120% Impurities Reporting level – 120% of specification limit (with respect to test concentration of API) Assay & Impurities Reporting level to 120% of assay specification

Analytical Method Development : 

Analytical Method Development Linearity is limited to 150%of shelf life specification of impurities Test concentration can beused to determine impurities To determine drug substance(assay) the test concentrationmust be diluted The range is 0 – ~ 150% ofimpurity specification From: Analytical Method Validation and Instrument Performance Verification, Edited by Chung Chow Chan,Herman Lam, Y.C. Lee and Xue-Ming Zhang, ISBN 0-471-25953-5, Wiley & Sons

Analytical Method Development : 

Analytical Method Development Robustness Robustness of an analytical procedure should show the reliability of an analysis with respect to deliberate variations in method parameters The evaluation of robustness should be considered during the development phase If measurements are susceptible to variations in analytical conditions the analytical conditions should be suitably controlled or a precautionary statement should be included in the procedure

Analytical Method Development : 

Analytical Method Development Influence of buffer pH and buffer concentration in mobile phase on retention times of API and impurities Conclusion: The buffer composition should be maintained in a range of 85 ± 0.5% Missing: Acceptance criterion for maximal deviation of retention time should be defined unless justified

Analytical Method Development : 

Analytical Method Development System suitability testing Based on the concept that equipment, electronics, analytical operations and samples to be analysed constitute an integral system that can be evaluated as such Suitability parameters are established for each analytical procedure individually Depend on the type of analytical procedure

Analytical Method Development : 

Analytical Method Development Method stability System suitability over time Sample solution stability A solution of stavudine is stable for ~ 2 h, then it starts to degrade to thymine Impurity-spiked sample solution stability A solution containing stavudine spiked with its impurity thymine does not allow to clearly distinguish between degradation and spike A solution containing stavudine of a FPP-stability sample solution does not allow to clearly distinguish between FPP-stability degradation and sample solution degradation Should be analysed immediately

Analytical Method Development : 

Analytical Method Development When to be „surprised“ about validation data: Precision ofimpurity determination Precision ofAPI determination Method precision ofreleased API (dissolution)

Analytical Method Development : 

Analytical Method Development Specification range (USL-LSL) Process variability (usually ± 2 SD) Analytical variability (± 3s) ~ NMT 30% of total specification range Analytical variability Process variability Reliability of evaluation of major process variables by analytical procedures depends on analytical variability Impurities LOQ and specification limit (e.g. qualification limits NMT 0.15%) Response factors (LOQ modified by response factor)

Analytical Method Development : 

Analytical Method Development Methods for cleaning validation Method for assay and related substances used in stability studies of API and FPP Specificity (in samples taken from a cleaning assessment) Linearity of response (from 50% of the cleaning limit to 10x this concentration; R2 ≥ 0.9900) Precision Repeatability (RSD ≤ 5%) intermediate precision [ruggedness (USP)] Reproducibility Limits of detection and quantitation Accuracy or recovery from rinsate (≥ 80%), swabs (≥ 90%), and process surface (≥ 70%) Range (lowest level is at least 2x higher than LOQ)

Analytical Method Development : 

Analytical Method Development Summary Analytical procedures play a critical role in pharmaceutical equivalence and risk assessment/management Establishment of product-specific acceptance criteria Assessment of stability of APIs and FPPs Validation of analytical procedures should demonstrate that they are suitable for their intended use Validation of analytical procedures deserves special attention during assessment of dossiers for prequalification

Analytical Method Development : 

Analytical Method Development THANK YOU