Slide 1:Presentation on Published on March 31st, 2009 by Aster Teleservices PRIVATE LIMITED hyderabad 1 Towers, poles & Masts www.aster.in


Slide 2:Profile – Manufacturing Locations Profile – Global Presence Profile – Towers Design & Development Tower – Fabrication Facilities Towers Categories Historical Volume Shipped Clients Contents 2 www.aster.in


Slide 3:Hyderabad Manufacturing Facility Raipur Vadodara Towers Hyderabad -5 Units Raipur -2 Units Vadodara -1 Unit Monopoles & High Masts Hyderabad -1 Unit All Manufacturing Facilities are Approved by BSNL, TEC Wing and PGCIL as a Part of Infrastructure Assessment Profile Manufacturing Locations in India 3 www.aster.in


Slide 4:Profile Global Presence 4 Regional office www.aster.in


Slide 5:Towers Design & Development Process 5 www.aster.in


Slide 6:Aster engineering division has qualified and experienced structural design engineers. We have developed over 200+ designs complying with multinational tower standards. Towers are designed using latest software based programs taking into account various parameters such as Added Loads : Antennae, Conductors, Ground Wires, Insulators, Lights and Other Accessories Climatic Loads : Wind, Seismic, Ice and Temperature Technical Considerations : Topographical Factor, Dynamic Effect of wind, Risk Coefficients, Factor of Safety, Certification Standards requirements Towers Design & Development Design Ctnd. 6 www.aster.in


Slide 7:Towers Design & Development Design 7 Design software utilized bocad-3D STAAD.Pro 2005 iTOWERS Desiger mw PLS-CADD ver.9.23 iTOWERS Desiger tl MS Pole ver.6 Design standards utilized IS 875:1987 and IS 802:1995/1992 Indian EIA/TIA-222-G American SEI/ASCE 10-97 & 48-05 American BS8100-1:1986, BS8100-3:1999 British AS3995-1994 Australian SABS South African ILE TR7,2000 British Designs validated by Structural Engineering Research Center (SERC), Chennai, Govt. of India; Indian Institute of Technology (IIT)-Chennai; Central Power Research Institute (CPRI) www.aster.in


Slide 8:Generation of Bill Of Material (BOM) Shop floor drawing for manufacturing Assembly drawing for field installation Software utilized bocad-3D PLS-CADD ver.9.23 Towers Design & Development Detailing 8 www.aster.in


Slide 9:Dedicated independent prototype assembly units In House Proto Test Facility Spectro Analyzer for Materials Strength measurement Prototype inspection done by internal QA Team, Third party & by Customers also as applicable for the final approval and for Mass production Towers Design & Development Prototype Assembly & Inspection 9 www.aster.in


Slide 10:Geographical Spread - 3 Strategic Locations Manufacturing Facilities - 8 Self Driven Units Human Resources - Highly Skilled Sophisticated Machinery - Meeting the Industrial Standards Fabrication Capacity – 213,000 MT/Annum Galvanization Capacity - 204,000 MT/Annum Quality Certification - Accredited With ISO 9001:2000 & 14001:2004 Quality Assurance Plan - As Mutually Agreed upon with Customer Fabrication Facility Key Strengths More information 10 www.aster.in


Slide 11:Fabrication Capacity – 60,000 MT/Annum Galvanization Capacity – 78,000 MT/Annum Machines - Lattice Towers CNC -Plasma cutting machine CNC -Angle cutting, Hole and Stamping machines Notch cutting machines Angle bending machines Angle cropping with stamping Radial drilling machines Induction furnace for heating bend portion Machines – Monopoles CNC operated press brake CNC Plasma profile cutting machine Pole closing and welding machine Pole straightening machines Fabrication Facility Choutuppal, Hyderabad, India More information 11 www.aster.in


Slide 12:Fabrication Facility Choutuppal, Hyderabad, India More information Fabrication and Galvanization units 12 www.aster.in


Slide 13:Fabrication Capacity – 42,000 MT/Annum Galvanization Capacity – 36,000 MT/Annum Machines - Lattice Towers CNC –Plasma cutting CNC – Angle punching and stamping CNC – Plate punching and stamping Angle cropping with Stamping Hydraulic press machines for angle cutting, hole and number punching machines Notch cutting machines Angle bending machines Radial drilling machines MIG welding machines Fabrication Facility Cherlapally, Hyderabad, India More information 13 www.aster.in


Slide 14:Manufacturing Facility Cherlapally, Hyderabad, India 36,000 MT Capacity, Galvanization unit 14 40 m GBT Materials Bundles at Materials Yard, Domestic Materials Dispatch Yard, Telecom Towers, Domestic Materials Dispatch Yard, Domestic www.aster.in BSNL’s TEC-GR 60 m Prototype Assembled at Proto Yard


Slide 15:Fabrication Facility Cheriyala, Hyderabad, India Fabrication Capacity – 15,000 MT/Annum Machines - Lattice Towers Hydraulic press machines for angle cutting, hole and number punching machines Notch cutting machines Angle bending machines Radial drilling machines MIG welding machines More information 15 www.aster.in


Slide 16:Fabrication Capacity – 12,000 MT/Annum Machines - Lattice Towers Hydraulic press machines for angle cutting, hole and number punching machines Notch cutting machines Angle bending machines Radial drilling machines MIG welding machines Fabrication Facility Phase-V, Cherlapally, Hyderabad, India More information 16 www.aster.in


Slide 17:Fabrication Facility Phase-V, Cherlapally, Hyderabad, India Shop Floor More information 17 www.aster.in


Slide 18:Fabrication Capacity – 27,000 MT/Annum Galvanization Capacity – 24,000 MT/Annum Machines - Lattice Towers CNC – Angle punching and stamping CNC – Plate punching and stamping Angle cropping with stamping Hydraulic press machines for angle cutting, hole and number punching machines Notch cutting machines Angle bending machines Radial drilling machines MIG welding machines Fabrication Facility Raipur, Unit-I, Chhattisgarh, India More information 18 www.aster.in


Slide 19:Fabrication Facility Raipur, Unit-I, Chhattisgarh, India Fabrication units and Dispatch yard More information 19 www.aster.in


Slide 20:Fabrication Capacity – 45,000 MT/Annum Galvanization Capacity – 45,000 MT/Annum Machines - Lattice Towers CNC – Plasma cutting CNC – Angle punching and stamping CNC – Plate punching and stamping Angle cropping with stamping Hydraulic press machines for angle cutting, hole and number punching machines Notch cutting machines Angle bending machines Radial drilling machines MIG welding machines Fabrication Facility Raipur, Unit-II, Chhattisgarh, India More information 20 www.aster.in


Slide 21:Fabrication Facility Raipur, Unit-II, Chhattisgarh, India Fabrication & Galvanization units Dispatch Yard More information 21 www.aster.in


Slide 22:Fabrication Capacity – 12,000 MT/Annum Galvanization Capacity – 12,000 MT/Annum Machines - Lattice Towers Hydraulic press machines for angle cutting, hole and number punching machines Notch cutting machines Angle cropping with stamping machines Angle bending machines Radial drilling machines MIG welding machines Fabrication Facility Vadodara, India More information 22 www.aster.in


Slide 23:23 Fabrication Facility Typical CNC & Other Machinery Press Break of 1,280 Tones Capacity to Press Poles up to 12m Length CNC Machine Plasma Cutting Machine Poles Straightening Machine www.aster.in


Slide 24:Tensile and Band Testing Equipment 24 www.aster.in Manufacturing Facility Typical Laboratory Setup at Manufacturing Facilities Spectro Analysis Test Facility


Slide 25:Transportation to customers is done by both sea and Air ways Materials are Packed in 20 feet and 40 feet containers as per the requirement Containers placed on Trailers transported up to nearest Port All the containers shipped properly under proper and strict supervision of our Transportation Agents Different towers are loaded into the same container with color coding and can be easily identified based on the site. Cntd. 25 Fabrication Facility Packing & Transportation www.aster.in


Slide 26:International packing standards adhered to Description of packing material with Customer Name, Batch No, Location etc. is mentioned on the packed items. Wooden cases are used for packing of small Plates. Packing is done using Jute strip and bags. Sufficient care is taken in the process of storing, packing and Handling of Galvanized products. During Transportation adequate ventilation is provided to prevent white rust or wet storage stains. Post treatment like chromating done to minimize the chances of formation of white rust and Silica jell for de-oxidation effects. NS Toner and Stripping dispenser of ITW Signode are used for metal strapping mechanically. Fabrication Facility Packing & Transportation 26 www.aster.in


Slide 27:Towers Categories Civil & Structural Construction More information Raft Tower Foundation Inside View of a 150 m TV Broadcast Tower at Sagar, MP, India Cell Site on completion of all Civil Works, AP, India Civil Raft Foundation constructed for 40m Tower Installed for US Army, Afghanistan 27 www.aster.in


Slide 28:Towers Categories Transmission & Telecom Towers More information 40 m Square Angular GBT installed for Bharti AirTel, AP, India 400 kV Transmission Line Tower at Akola, Aurangabad, India 28 www.aster.in


Slide 29:Towers Categories Monopole, Broadcast and Windmill 149 m FM Tower Designed, Supplied and Installed for BECIL at Delhi Which is shown in all templates of this presentation 40 m Monopole Designed, Supplied and Installed for Ericsson India Pvt Ltd at Bengaluru International Airport 29 www.aster.in


Slide 30:Historical Volume Shipped As of March 31st 2009 More information 30 www.aster.in


Slide 31:Clients 31 www.aster.in Note: Logos used in this presentation are proprietary of the respective companies