iron ore scenario

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iron ore scenario for benifit of steel makers

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Slide 1: 

IRON ORE SCENARIO IN SAIL

OBJECTIVE : 

OBJECTIVE TO SHARE INFORMATION ON IRON ORE SCENARIO IN SAIL WITH RESPECT TO: EXISTING LINKAGE AVAILABILITY OF ORE REQUIREMENT OF ORE BY 2012 CONSTRAINTS FUTURE OPTIONS

IRON ORE - A KEY INPUT : 

IRON ORE - A KEY INPUT IRON ORE BEING PRIMARY RAW MATERIAL FOR IRON & STEEL MAKING CONSTITUTES 53 % BY WEIGHT BUT COSTS ONLY 11% IN SAIL COKING COAL-ANOTHER KEY RAW MATERIAL FORMS 31% OF TOTAL RAW MATERIAL CONSUMED BUT COSTS 56% FURTHER,ORE QUALITY HAS A CASCADING IMPACT ON COST

BUSINESS SCENARIO : 

BUSINESS SCENARIO EXPECTED STEEL DEMAND BY 2012- 60 MT SAIL ENVISAGES TO INCREASE ITS HOTMETAL PRODUCTION TO 22.2 MT BY 2012(INCLUDING ISP) FINISHED IRON ORE BY 2012 - 37 Mt IRON ORE EXCAVATION BY 2012 - 43 MT

Slide 5: 

Kiriburu/ Meghahataburu Bolani Barsua/Kalta Gua Dalli Rajhara Mtpa Chiria

EXISTING SOURCE- BSL : 

EXISTING SOURCE- BSL

EXISTING SOURCE- DSP : 

EXISTING SOURCE- DSP 63.44/1.58/ 1.83-L 63.09/ 1.98/2.19-F 155 Mt 45 Years 3.4 BOLANI Keonjhar, Orissa 320 km from DSP 1 AV. QUALITY(%) Fe/Silica/Alumina RESERVES & LIFE ROM (MTPA) MINE Sl. No

EXISTING SOURCE- RSP : 

EXISTING SOURCE- RSP

EXISTING SOURCE- BSP : 

EXISTING SOURCE- BSP 65.5/2.46/ 1.62-L 63.91/ 4.08/2.51-F 90 Mt 10 Years 9 DALLI-RAJHARA C’Garh, 100 km from BSP 1 AV. QUALITY(%) Fe/Silica/Alumina RESERVES & LIFE ROM (MTPA) MINE Sl. No

EXISTING SOURCE- ISP : 

EXISTING SOURCE- ISP

REQUIREMENT AS PER CP-2012 : 

REQUIREMENT AS PER CP-2012 FINISHED IRON ORE BY 2012- 37 Mt PLANT/SOURCEWISE LINKAGE

CONSTRAINTS : 

CONSTRAINTS LIMITED CAPACITIES CAPACITY AUGMENTATION NEEDED LIMITED LIFE EXTENSION OF LIFE OF EXISTING MINES DEVELOPMENT OF NEW DEPOSITS REQUIRED

CAPACITY AUGMENTATION : 

CAPACITY AUGMENTATION

ALTERNATE OPTIONS : 

ALTERNATE OPTIONS EXTENSION OF LIFE OF EXISTING SOURCES REDUCTION OF CUT-OFF RESERVES WILL INCREASE BUT BETTER BENEFICIATION REQ. TO MEET QUALITY RECOVERY OF IRON FROM SLIME, DUMPS ABOUT 70 MT OF FINES IN OLD FINE DUMPS(Bolani, Gua) ABOUT 40 MT OF SLIMES IN TAILING POND RECOVERY POSSIBLE WITH BETTER BENEFICIATION WINNING UNEXPLOITED BLOCKS SOUTH BLOCK, CENTRAL BLOCK, TALDIH DEVELOPMENT OF NEW SOURCES EXTERNAL PROCUREMENT

EXTENSION OF LIFE OF EXISTING SOURCES : 

EXTENSION OF LIFE OF EXISTING SOURCES FORESTRY CLEARANCE REQ. DETAILED EXPLORATION REQUIRED 4 100 CENTRAL BLOCK-MEGHAHATUBURU 2 FORESTRY CLEARANCE REQ. DETAILED EXPLORATION REQUIRED 4 60 SOUTH BLOCK-KIRIBURU 1 REMARKS ROM (MTPA) BALANCE RESERVES (Mt) MINE Sl. No.

EXTENSION OF LIFE OF EXISTING SOURCES CONTD... : 

EXTENSION OF LIFE OF EXISTING SOURCES CONTD... FORESTRY CLEARANCE DPR UNDER PREP. 2.5 250 TALDIH, BARSUA 1 REMARKS ROM (MTPA) BALANCE RESERVES (Mt) MINE Sl. No

DEVELOPMENT OF NEW SOURCES : 

DEVELOPMENT OF NEW SOURCES GOVT. CLEARANCE PENDING EIA/EMP UNDER PREP. 14 500 ROWGHAT BSP 2 GOVT. CLEARANCE PENDING DPR UNDER PREP. EIA/EMP UNDER PREP. 7 1000 CHIRIA BSL & IISCO 1 REMARKS ROM (MTPA) BALANCE RESERVES (Mt) MINE/LINKAGE Sl. No.

DEVELOPMENT OF NEW SOURCES CONTD... : 

DEVELOPMENT OF NEW SOURCES CONTD... GOVT. CLEARANCE 2 75 THAKURANI RSP 1 REMARKS ROM (MTPA) BALANCE RESERVES (Mt) MINE/ LINKAGE Sl. No

PROJECT EVOLUTION : 

PROJECT EVOLUTION RESOURCE EVALUATION DYNAMIC MINE PLANNING PRODUCTION SITE SELECTION / ACQUISITION EXPLORATION

DEVELOPING NEW MINES- ISSUES INVOLVED : 

DEVELOPING NEW MINES- ISSUES INVOLVED ENVIRONMENT FRIENDLY PROJECT CONCEPT FORESTRY CLEARANCE LAND ACQUISITION REHABILITATION OF PEOPLE COST EFFECTIVE MINING MEETING DESIRED QUALITY

ECO-FRIENDLY MINING : 

ECO-FRIENDLY MINING PROGRESSIVE RESTORATION & REHABILITATION-MINIMUM OPERATING FOOTPRINT ZERO DISCHARGE RECOVERY OF IRON VALUES FROM SLIME COMMUNITY DEVELOPMENT

ECONOMICAL OPERATIONS : 

ECONOMICAL OPERATIONS COMPUTERISED PLANNING/OPERATION LARGE CAPACITY MINING 12-14 M BENCH HEIGHT USE OF 10 M3 SHOVELS WITH 85 T DUMPERS MINIMUM DOWNTIME OF HEMM CONTINUOUS & RAPID LOADING SYSTEM FOR LUMPS & FINES

ORE QUALITY : 

ORE QUALITY BETTER SCREENING FOR PHYSICAL QUALITY EXISTING FACILITIES IN OUR MINES UNABLE TO ACHIEVE +64% Fe AND < 2 % Al2O3 CONSISTENTLY NEW BENEFICIATION CONCEPTS LIKE GRINDING/MAGNETIC SEPARATION, JIGGING, SSSC ETC. TO BE EXPLORED PELLETISATION & USE OF PELLETS IN BF NEEDS DETAILED STUDY

THRUST AREAS : 

THRUST AREAS AUGMENT FACILITIES AT EXISTING MINES BOLANI SHOULD BE EXPANDED TO 5 MTPA BY 2007-08 DEVELOPMENT OF ROWGHAT- MUST BY 2014 TO FEED BSP TALDIH SHOULD BE DEVELOPED TO ABOUT 3 MTPA BY 2007-08. CHIRIA SHOULD BE DEVELOPED FOR 7 MTPA BY 2010-11 UPGRADATION IN BENEFICIATION FACILITIES DETAILED STUDIES SHOULD BE CONDUCTED

CONCLUDING REMARKS : 

CONCLUDING REMARKS SUSTAINED AND ECONOMICAL SUPPLY OF CONSISTENT QUALITY IRON ORE IS A MUST FOR BEING COMPETITIVE

DESIRED QUALITY : 

DESIRED QUALITY Fe > 63.5% Al2O3 < 2% SiO2 <2 % Lumps 8-30 mm Fines -8 mm

Slide 28: 

New Mines Kiriburu/ Meghahataburu

MINERAL BENEFICIATION : 

MINERAL BENEFICIATION PRIMARY CRUSHING SECONDARY CRUSHING

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