logging in or signing up Paradigm Precision TheOffshoreGroup Download Post to : URL : Related Presentations : Share Add to Flag Embed Email Send to Blogs and Networks Add to Channel Uploaded from authorPOINT lite Insert YouTube videos in PowerPont slides with aS Desktop Copy embed code: (To copy code, click on the text box) Embed: URL: Thumbnail: WordPress Embed Customize Embed The presentation is successfully added In Your Favorites. Views: 30 Category: Business & Fin.. License: All Rights Reserved Like it (0) Dislike it (0) Added: February 09, 2012 This Presentation is Public Favorites: 0 Presentation Description Paradigm Precision was presented at The Offshore Group’s Manufacturing in Mexico Summit. For more information please visit http://www.offshoregroup.com/mexico-outsource-showcase/manufacturing-in-mexico-summit Comments Posting comment... Premium member Presentation Transcript PowerPoint Presentation: Paradigm Precision Paradigm Precision Proprietary Information An Offshore Group Company Client. www.offshoregroup.comContents: Contents • Company Overview • Organizational Structure • Core Competencies • Key Technologies • New Products & Technologies • Paradigm Manufacturing Plants • Mixed Model Manufacturing Plan • Summary Paradigm Precision Proprietary Information An Offshore Group Company Client. www.offshoregroup.comParadigm Precision - Our Foundation: Paradigm Precision - Our Foundation • Created in 2007 via the acquisitions of Smith West and Palmer Manufacturing Company, the company now has 30+ years of experience in Aerospace, Defense and Power Generation • Smith West facilities are located in Tempe, AZ and Guaymas, Mexico • Palmer Manufacturing facilities are located in Malden, MA and Tunis, Tunisia • TM Industries of Berlin, CT was added to the Paradigm Precision portfolio in August of 2008 Paradigm Precision Proprietary Information An Offshore Group Company Client. www.offshoregroup.comOur Mission: Our Mission To be the supplier of choice for gas turbine and power generation machined components by offering: • Globally competitive products • World class manufacturing technology • Machining capabilities up to 20 feet in diameter • Recognition and focus on customer quality, delivery and cost needs Paradigm Precision Proprietary Information An Offshore Group Company Client. www.offshoregroup.comPlant Locations : Plant Locations Tempe Operations: 101 employees 38,000 Sq Ft Complex Machining / Assemblies Paradigm Headquarters Guaymas Operations: 81 Employees 33,000 Sq Ft Complex Machining * New 70,000 Sq Ft aerospace facility being built Malden / Peabody Operations: 204 Employees 147,000 Sq Ft Highly Complex Machining / Assemblies Berlin Operations: 67 Employees 70,000 Sq Ft Complex Machining / Assemblies Tempe, AZ Guaymas, Mexico Berlin, CT Malden and Peabody, MA Tunis, Tunisia Tunisia Operations: 118 Employees 40,000 Sq Ft Air Melt Investment Cast Products Paradigm Precision Proprietary Information 400,000 Sq Ft of Facility Space Worldwide An Offshore Group Company Client. www.offshoregroup.comLeadership Team: Leadership Team VP Aerospace Sales & PD Tom Mitchell VP Commercial Sales & PD Dan Cedrone Contract Administrator TBD Paradigm Precision Proprietary Information An Offshore Group Company Client. www.offshoregroup.comParadigm Precision Core Competencies: Paradigm Precision Core Competencies Complex Multi-Axis Machining on all Aerospace Super Alloys, across all major manufacturing disciplines Paradigm Precision Proprietary Information An Offshore Group Company Client. www.offshoregroup.comParadigm Precision Core Competencies: Paradigm Precision Core Competencies Vacuum & Air Melt Investment Casting Technologies 9 NADCAP Approvals Paradigm Precision Proprietary Information An Offshore Group Company Client. www.offshoregroup.comParadigm Precision Core Competencies: Paradigm Precision Core Competencies Paradigm Precision Proprietary Information Performs Complex Multi-Level Assembly Manufacturing 100% Supply Chain Management & Intercompany Mixed Model Integration An Offshore Group Company Client. www.offshoregroup.comKey Technologies: Key Technologies • 3D CAD/CAM is the basis for fixture design, CNC Programming, Methods Planning and Inspection • State of the Art machining equipment – CNC controls, automatic tool changers, part probing, and multiple spindles • Latest machining technology for rapid material removal – ceramic turning and milling, CBN grinding, EDM • Technical expertise to develop and produce complex, multi level fabrications and assemblies Paradigm Precision Proprietary Information An Offshore Group Company Client. www.offshoregroup.comKey Technologies: Key Technologies Paradigm Group Capabilities Complexity Key 5 4 3 1 2 • Turning (live spindle) • 5-Axis High Milling Speed • 5-Axis CBN Grinding • 4-Axis CNC Sinker EDM • Advance Modular Assembly • In-House Toolmaking • Welding / Brazing • Ceramic Turning • 5-axis Mill / Drill • Grinding • Sinker EDM • Welding • Assembly • Product Testing, NDT, Airflow • In-House Toolmaking • Turning • 4-Axis Mill / Drill • Grinding • Sinker & Wire EDM • In-House Toolmaking • Sinker & Wire EDM • Rough & Finish Turning • 3-Axis Mill / Drill • Surface Grinding • Rough Turning • Splitting Paradigm Precision Proprietary Information An Offshore Group Company Client. www.offshoregroup.comKey Technologies: Tempe, AZ Malden/Peabody, MA Berlin, CT Guaymas, MX Tunisia 10 ” 20 ” 30 ” 40 ” 50 ” 60 ” 70 ” 240 ” 1 2 3 4 5 Paradigm Group Capabilities Complexity Key Key Technologies COMPLEXITY OUTER DIAMETER Paradigm Precision Proprietary Information An Offshore Group Company Client. www.offshoregroup.comNew Products & Technologies: Single / Twin 5-Axis Mills, CMM ’ s, 4-Axis Sinker EDM, 5-Axis CBN Grind, High Pressure Coolant Lathes New Products & Technologies Paradigm Precision Proprietary Information 2004 2006 2010 TCF Outer Case GE90 HPT Case TCF Full Assy GENX FINS/FOS/OGV GENX Fairing & Panels CF34-8 Front Frame 2009 2007 2008 2005 Larger Assemblies Vertically Integrated Technology driven EDM Grind EDM Cooling Holes Robotic Clad Weld 2011 GE90 FOS and OGV F110 Fan Case An Offshore Group Company Client. www.offshoregroup.comParadigm Precision Customers: Paradigm Precision Customers Paradigm Precision Proprietary Information An Offshore Group Company Client. www.offshoregroup.comMalden Operations: Malden Operations Malden Operations consist of: • 78,000 sq ft Malden facility, opened in 1965 • 69,000 sq ft Peabody facility, opened in 2008 • 199 employees Malden Specializes in: • Multi-Axis Machining of Cast and Forged Products • Complex, Multi-Level Fabrications and Assemblies Capabilities include: • Turning up to 64 ” on 37 CNC machines • 4 and 5-Axis Milling up to 72 ” on 23 CNC machines • 5-Axis CBN Grinding up to 30 ” on 3 CNC machines • 13 EDM machines (wire and sinker) • CMM inspection up to 76 ” on 7 machines Paradigm Precision Proprietary Information An Offshore Group Company Client. www.offshoregroup.comMalden Production Line: Malden Production Line Turbine Case Combustion Liner FWD Inner Nozzle Support Turbine Center Frame Panels & Fairings Outlet Guide Vane Paradigm Precision Proprietary Information An Offshore Group Company Client. www.offshoregroup.comMalden Production Line: Malden Production Line FWD Outer Seal Split Compressor Case IGV Ring Assembly HPT Case Mid-Frame Unison Ring Paradigm Precision Proprietary Information An Offshore Group Company Client. www.offshoregroup.comPeabody Key Machines: Peabody Key Machines Campbell Grinder Exeron EDM Olympia Lathe Parpas Mill Wire EDM Brown & Sharpe CMM Paradigm Precision Proprietary Information An Offshore Group Company Client. www.offshoregroup.comMalden Key Machines: Malden Key Machines Yasda A92 Emerald Blue Phoenix VTL 1260 Parpas Twin Mill Paradigm Precision Proprietary Information An Offshore Group Company Client. www.offshoregroup.comBerlin Operations: Berlin Operations Berlin Operations consist of: • 70,000 sq ft Berlin facility, acquired in 2008 • 68 employees Berlin Specializes in: • Ability to machine components up to 20 ft in diameter • Rapid prototyping, development and production of large cases, frames, housings, shafts and diaphragms Capabilities include: • 3 and 4-Axis Milling and Boring • Large Diameter Turning • Wire EDM and Grinding In-House special processes include: • FPI, Welding, and EDM Paradigm Precision Proprietary Information An Offshore Group Company Client. www.offshoregroup.comBerlin Production Line: Berlin Production Line Westinghouse Reactor Part 150 ” Diameter Fan Case 100 x 15 Large Split Casing # 1 Rear Disk Case, ISO Grid P & W Bell Paradigm Precision Proprietary Information An Offshore Group Company Client. www.offshoregroup.comBerlin Production Line: Berlin Production Line Bleed Duct P & W Sikorsky Rotor Test Stand LPT Tube WST A Fan Case 105 x 52 Electro Magnetic Field Container Paradigm Precision Proprietary Information An Offshore Group Company Client. www.offshoregroup.comBerlin Key Machines: Berlin Key Machines 5-Axis Toshiba Big Blue G & L 4-Axis G & L 5-Axis Table on Table Small Schiess Large Schiess Paradigm Precision Proprietary Information An Offshore Group Company Client. www.offshoregroup.comTempe Operations: Tempe Operations Tempe Operations consist of: • 38,000 sq ft Tempe facility, acquired in 1977 • 99 employees Tempe Specializes in: • Utilizing mixed model cells with optimized machine layouts, quick change tooling and multiple spindle machines to minimize part cost and cycle time • Production of segments, actuation rings, rotating seals, lug rings and split cases. Capabilities include: • Turning up to 36 ” on 32 CNC machines • 4 and 5-Axis Milling up to 40 ” on 14 CNC machines • Wire EDM, Adhesive Bonding, Welding, Heat Treat and FPI and Surface Enhancement Paradigm Precision Proprietary Information An Offshore Group Company Client. www.offshoregroup.comTempe Production Line: Tempe Production Line Actuating Rings Hangers Compressor Case Stationary Air/Oil Seal Casing AFT Stationary Air Seal Paradigm Precision Proprietary Information An Offshore Group Company Client. www.offshoregroup.comTempe Production Line: Tempe Production Line Inner Combustion Liner Lug Rings Turbine Interstage Seal Outer Liner Bolt Cover Impeller Shroud Paradigm Precision Proprietary Information An Offshore Group Company Client. www.offshoregroup.comTempe Key Machines: Tempe Key Machines Matsurra Twin Spindle Sodick EDM Doosan CMM 5-Axis Dual Spindle HAAS VF3 Paradigm Precision Proprietary Information An Offshore Group Company Client. www.offshoregroup.comEurocast Operations: Eurocast Operations Tunisia Operations consist of: • 40,000 sq ft Tunisia facility, established in 2001 • 105 employees Tunisia Specializes in: • Enables Paradigm Precision to offer its customers a low cost pole solution in North Africa for both casting, machining and assembly. Capabilities include: • Air melt investment casting up to 125 lb pour weight • 3 and 4-Axis Milling , Turning, and Grinding • Vacuum melt casting capability In-House special processes include: • FPI, MPI, X-Ray, TIG Welding, Orbital Welding, EDM, Vacuum Heat Treat, Airflow and Electro Polish Paradigm Precision Proprietary Information An Offshore Group Company Client. www.offshoregroup.comTunisia Investment Casting: Tunisia Investment Casting Vacuum Melt Air Melt Paradigm Precision Proprietary Information Eurocast – Co, Ni, Fe, Stainless Steel In718, In738, U500, FSX-414, Rene 77, In625, N-155, MarM509 An Offshore Group Company Client. www.offshoregroup.comTunisia Production Line: Tunisia Production Line Swirler Assembly Swozzle Valve Body Nozzle Strut End Nozzle Swirler Paradigm Precision Proprietary Information An Offshore Group Company Client. www.offshoregroup.comTunisia Key Machines: Tunisia Key Machines Autoclave Caustic Leach Installation Heat Treatment Furnaces Milling Machine Wax Injection Press X-Ray Unit Paradigm Precision Proprietary Information An Offshore Group Company Client. www.offshoregroup.comTunisia Key Machines: Tunisia Key Machines Electropolish System Introduction Melt Furnace CMM Dry Area Paradigm Precision Proprietary Information Dipping Area Mold Preheat Furnace An Offshore Group Company Client. www.offshoregroup.comGuaymas Operations: Guaymas Operations Guaymas Operations consist of: • 33,000 sq ft Guaymas facility, established in 1998 • 75 employees * New 70,000 Sq Ft aerospace facility being built Guaymas Specializes in: • Enables Paradigm Precision to offer its customers a low cost pole solution in the Americas • Guaymas acts as both a direct source for rough and finish machined product to end users as well as other Paradigm Precision sites Capabilities include: • Turning up to 80 ” on 34 CNC machines • 3 and 4-Axis Milling up to 60 ” on 9 CNC machines • Wire and Hole Popper EDM Paradigm Precision Proprietary Information An Offshore Group Company Client. www.offshoregroup.comGuaymas Production Line: Guaymas Production Line Split Case AFT Nozzle Support FWD Outer Seal Strut, Turbine Center Frame Support, Nozzle-HPT Fan Case, Inner Shell Paradigm Precision Proprietary Information An Offshore Group Company Client. www.offshoregroup.comGuaymas Production Line: Guaymas Production Line Bridge TCF Case Fan Case, Inner Shell Fishmouth Inner Flange FWD Housing, Assembly Compressor Paradigm Precision Proprietary Information An Offshore Group Company Client. www.offshoregroup.comGuaymas Key Machines: Guaymas Key Machines Toyoda Mill Machine Machining Bridges 2 Shefield CMM Phoenix VTL Hass SL 40 Awea Mill Machine Paradigm Precision Proprietary Information An Offshore Group Company Client. www.offshoregroup.comParadigm Mixed Model Manufacturing Plan: Paradigm Mixed Model Manufacturing Plan Paradigm Precision Proprietary Information Tempe Operations Guaymas Operations Malden Operations Tunisia Operations Mexico Machining Alignment Tunisia Casting Alignment An Offshore Group Company Client. www.offshoregroup.comParadigm Mixed Model Manufacturing Plan: Paradigm Mixed Model Manufacturing Plan Mexico Machining Alignment Paradigm Precision Proprietary Information West Coast : Carlton (Paramount, CA) Firth – Rixson Forged Metals (Fontana, CA) Firth – Rixson Schlosser (Rancho Cucamonga, CA) Mattco (Paramount, CA) Chen-Tech (Irvine, CA) Firth – Rixson (Verdi, NV) Mexico : Frisa Aerospace (Monterrey, Mexico) Southwest : Wyman Gordon (Houston, TX) An Offshore Group Company Client. www.offshoregroup.comParadigm Mixed Model Manufacturing Plan: Paradigm Mixed Model Manufacturing Plan Paradigm Precision Proprietary Information Paradigm Boston / Tempe Secondary Processing Inter-Dependency 150+ in Northeast USA : Westfield (Plating) Fountain (Plating) Ellison (Coatings) Accurate (Brazing) Central (Metal Finishing) BASF (Coatings) Hansen (ETCH/FPI) Jet Tech (Coatings) FM Callahan (Plating) Bodycote (HT) Sematech (Corrosion Protection) Metals Testing (Etch & Mag Particle PTI Industries (Cleaning) 100+ in Southwest USA : Dickson Technology (Laboratory Testing) Plasma Technology (Plasma Coating) Metal Surfaces (Nickel Coating) Chemresearch (Anodize, Chemfilm) Ellison Surface (Plasma Coating) Chromalloy (Plasma Coating ) Bolt ’ s Metallizing (Plasma Coating) Phoenix Heat Treating (Heat Treating) Metal Improvement Company (Shot Peen) 0 in Mexico Note: 85% of Complex Product Lines Require Several Levels of Secondary Processing Mexico Machining Alignment An Offshore Group Company Client. www.offshoregroup.comLarge Casing Mixed Model Example: Large Casing Mixed Model Example • Forging from US West Coast • INCO 718 Forging • Semi-Finish turned in Guaymas to stock .050 Paradigm Precision Proprietary Information Mexico Machining Alignment An Offshore Group Company Client. www.offshoregroup.comCenterframe Assembly Process Example: Centerframe Assembly Process Example Paradigm Precision Proprietary Information Mexico Machining Alignment An Offshore Group Company Client. www.offshoregroup.comParadigm Mixed Model Manufacturing Plan: Paradigm Mixed Model Manufacturing Plan Tunisia Casting Alignment Paradigm Precision Proprietary Information In-House Special Processes Performed at Tunisia Plant : FPI MPI X-Ray TIG Welding Orbital Welding EDM Vacuum Heat Treat Airflow and Electro Polish Vacuum Melt & Air Melt Investment Casting An Offshore Group Company Client. www.offshoregroup.comParadigm Mixed Model Manufacturing Plan: Paradigm Mixed Model Manufacturing Plan Tunisia Casting Alignment - Samples Paradigm Precision Proprietary Information An Offshore Group Company Client. www.offshoregroup.comParadigm Mixed Model Manufacturing Plan: Minimize transportation cost from the major US and Mexican forging sources shipping via Guaymas to Tempe/Malden Integrates 35+ years of high technical aerospace knowledge available in Paradigm ’ s domestic operations, ensuring reliable quality performance Leverages low cost region value by combining the shop rate benefit Utilizes the 100+ “ special process ” sources in Phoenix AZ & New England areas Paradigm performs as the single point of contact for the customer via controlling all aspects of product progression through the internal supply chain capabilities Incorporates compliance to customer specifications and accredited quality system throughout the manufacturing process at Tempe/Malden sites Paradigm Mixed Model Manufacturing Plan Paradigm Precision Proprietary Information Mexico Machining & Tunisia Casting Alignments An Offshore Group Company Client. www.offshoregroup.comSummary: Summary • Paradigm Precision is strategically prepared for the transition from single product procurement to larger project based product line solutions • Integrate Paradigm ’ s “ Mixed Model ” approach • Drive lean tenets via cellular applications • Incorporate secondary processing disciplines in-house • Ensure best technology applied for developing manufacturing processes • 50K – 100K shop hours per year projects • Continue to pursue unique manufacturing capabilities via acquisitions in Aerospace Defense and Power Generation industries • Dedicated to providing the highest quality products and service levels in the industry while improving our competitive posture Paradigm Precision Proprietary Information An Offshore Group Company Client. www.offshoregroup.com You do not have the permission to view this presentation. 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Paradigm Precision TheOffshoreGroup Download Post to : URL : Related Presentations : Share Add to Flag Embed Email Send to Blogs and Networks Add to Channel Uploaded from authorPOINT lite Insert YouTube videos in PowerPont slides with aS Desktop Copy embed code: (To copy code, click on the text box) Embed: URL: Thumbnail: WordPress Embed Customize Embed The presentation is successfully added In Your Favorites. Views: 30 Category: Business & Fin.. License: All Rights Reserved Like it (0) Dislike it (0) Added: February 09, 2012 This Presentation is Public Favorites: 0 Presentation Description Paradigm Precision was presented at The Offshore Group’s Manufacturing in Mexico Summit. For more information please visit http://www.offshoregroup.com/mexico-outsource-showcase/manufacturing-in-mexico-summit Comments Posting comment... Premium member Presentation Transcript PowerPoint Presentation: Paradigm Precision Paradigm Precision Proprietary Information An Offshore Group Company Client. www.offshoregroup.comContents: Contents • Company Overview • Organizational Structure • Core Competencies • Key Technologies • New Products & Technologies • Paradigm Manufacturing Plants • Mixed Model Manufacturing Plan • Summary Paradigm Precision Proprietary Information An Offshore Group Company Client. www.offshoregroup.comParadigm Precision - Our Foundation: Paradigm Precision - Our Foundation • Created in 2007 via the acquisitions of Smith West and Palmer Manufacturing Company, the company now has 30+ years of experience in Aerospace, Defense and Power Generation • Smith West facilities are located in Tempe, AZ and Guaymas, Mexico • Palmer Manufacturing facilities are located in Malden, MA and Tunis, Tunisia • TM Industries of Berlin, CT was added to the Paradigm Precision portfolio in August of 2008 Paradigm Precision Proprietary Information An Offshore Group Company Client. www.offshoregroup.comOur Mission: Our Mission To be the supplier of choice for gas turbine and power generation machined components by offering: • Globally competitive products • World class manufacturing technology • Machining capabilities up to 20 feet in diameter • Recognition and focus on customer quality, delivery and cost needs Paradigm Precision Proprietary Information An Offshore Group Company Client. www.offshoregroup.comPlant Locations : Plant Locations Tempe Operations: 101 employees 38,000 Sq Ft Complex Machining / Assemblies Paradigm Headquarters Guaymas Operations: 81 Employees 33,000 Sq Ft Complex Machining * New 70,000 Sq Ft aerospace facility being built Malden / Peabody Operations: 204 Employees 147,000 Sq Ft Highly Complex Machining / Assemblies Berlin Operations: 67 Employees 70,000 Sq Ft Complex Machining / Assemblies Tempe, AZ Guaymas, Mexico Berlin, CT Malden and Peabody, MA Tunis, Tunisia Tunisia Operations: 118 Employees 40,000 Sq Ft Air Melt Investment Cast Products Paradigm Precision Proprietary Information 400,000 Sq Ft of Facility Space Worldwide An Offshore Group Company Client. www.offshoregroup.comLeadership Team: Leadership Team VP Aerospace Sales & PD Tom Mitchell VP Commercial Sales & PD Dan Cedrone Contract Administrator TBD Paradigm Precision Proprietary Information An Offshore Group Company Client. www.offshoregroup.comParadigm Precision Core Competencies: Paradigm Precision Core Competencies Complex Multi-Axis Machining on all Aerospace Super Alloys, across all major manufacturing disciplines Paradigm Precision Proprietary Information An Offshore Group Company Client. www.offshoregroup.comParadigm Precision Core Competencies: Paradigm Precision Core Competencies Vacuum & Air Melt Investment Casting Technologies 9 NADCAP Approvals Paradigm Precision Proprietary Information An Offshore Group Company Client. www.offshoregroup.comParadigm Precision Core Competencies: Paradigm Precision Core Competencies Paradigm Precision Proprietary Information Performs Complex Multi-Level Assembly Manufacturing 100% Supply Chain Management & Intercompany Mixed Model Integration An Offshore Group Company Client. www.offshoregroup.comKey Technologies: Key Technologies • 3D CAD/CAM is the basis for fixture design, CNC Programming, Methods Planning and Inspection • State of the Art machining equipment – CNC controls, automatic tool changers, part probing, and multiple spindles • Latest machining technology for rapid material removal – ceramic turning and milling, CBN grinding, EDM • Technical expertise to develop and produce complex, multi level fabrications and assemblies Paradigm Precision Proprietary Information An Offshore Group Company Client. www.offshoregroup.comKey Technologies: Key Technologies Paradigm Group Capabilities Complexity Key 5 4 3 1 2 • Turning (live spindle) • 5-Axis High Milling Speed • 5-Axis CBN Grinding • 4-Axis CNC Sinker EDM • Advance Modular Assembly • In-House Toolmaking • Welding / Brazing • Ceramic Turning • 5-axis Mill / Drill • Grinding • Sinker EDM • Welding • Assembly • Product Testing, NDT, Airflow • In-House Toolmaking • Turning • 4-Axis Mill / Drill • Grinding • Sinker & Wire EDM • In-House Toolmaking • Sinker & Wire EDM • Rough & Finish Turning • 3-Axis Mill / Drill • Surface Grinding • Rough Turning • Splitting Paradigm Precision Proprietary Information An Offshore Group Company Client. www.offshoregroup.comKey Technologies: Tempe, AZ Malden/Peabody, MA Berlin, CT Guaymas, MX Tunisia 10 ” 20 ” 30 ” 40 ” 50 ” 60 ” 70 ” 240 ” 1 2 3 4 5 Paradigm Group Capabilities Complexity Key Key Technologies COMPLEXITY OUTER DIAMETER Paradigm Precision Proprietary Information An Offshore Group Company Client. www.offshoregroup.comNew Products & Technologies: Single / Twin 5-Axis Mills, CMM ’ s, 4-Axis Sinker EDM, 5-Axis CBN Grind, High Pressure Coolant Lathes New Products & Technologies Paradigm Precision Proprietary Information 2004 2006 2010 TCF Outer Case GE90 HPT Case TCF Full Assy GENX FINS/FOS/OGV GENX Fairing & Panels CF34-8 Front Frame 2009 2007 2008 2005 Larger Assemblies Vertically Integrated Technology driven EDM Grind EDM Cooling Holes Robotic Clad Weld 2011 GE90 FOS and OGV F110 Fan Case An Offshore Group Company Client. www.offshoregroup.comParadigm Precision Customers: Paradigm Precision Customers Paradigm Precision Proprietary Information An Offshore Group Company Client. www.offshoregroup.comMalden Operations: Malden Operations Malden Operations consist of: • 78,000 sq ft Malden facility, opened in 1965 • 69,000 sq ft Peabody facility, opened in 2008 • 199 employees Malden Specializes in: • Multi-Axis Machining of Cast and Forged Products • Complex, Multi-Level Fabrications and Assemblies Capabilities include: • Turning up to 64 ” on 37 CNC machines • 4 and 5-Axis Milling up to 72 ” on 23 CNC machines • 5-Axis CBN Grinding up to 30 ” on 3 CNC machines • 13 EDM machines (wire and sinker) • CMM inspection up to 76 ” on 7 machines Paradigm Precision Proprietary Information An Offshore Group Company Client. www.offshoregroup.comMalden Production Line: Malden Production Line Turbine Case Combustion Liner FWD Inner Nozzle Support Turbine Center Frame Panels & Fairings Outlet Guide Vane Paradigm Precision Proprietary Information An Offshore Group Company Client. www.offshoregroup.comMalden Production Line: Malden Production Line FWD Outer Seal Split Compressor Case IGV Ring Assembly HPT Case Mid-Frame Unison Ring Paradigm Precision Proprietary Information An Offshore Group Company Client. www.offshoregroup.comPeabody Key Machines: Peabody Key Machines Campbell Grinder Exeron EDM Olympia Lathe Parpas Mill Wire EDM Brown & Sharpe CMM Paradigm Precision Proprietary Information An Offshore Group Company Client. www.offshoregroup.comMalden Key Machines: Malden Key Machines Yasda A92 Emerald Blue Phoenix VTL 1260 Parpas Twin Mill Paradigm Precision Proprietary Information An Offshore Group Company Client. www.offshoregroup.comBerlin Operations: Berlin Operations Berlin Operations consist of: • 70,000 sq ft Berlin facility, acquired in 2008 • 68 employees Berlin Specializes in: • Ability to machine components up to 20 ft in diameter • Rapid prototyping, development and production of large cases, frames, housings, shafts and diaphragms Capabilities include: • 3 and 4-Axis Milling and Boring • Large Diameter Turning • Wire EDM and Grinding In-House special processes include: • FPI, Welding, and EDM Paradigm Precision Proprietary Information An Offshore Group Company Client. www.offshoregroup.comBerlin Production Line: Berlin Production Line Westinghouse Reactor Part 150 ” Diameter Fan Case 100 x 15 Large Split Casing # 1 Rear Disk Case, ISO Grid P & W Bell Paradigm Precision Proprietary Information An Offshore Group Company Client. www.offshoregroup.comBerlin Production Line: Berlin Production Line Bleed Duct P & W Sikorsky Rotor Test Stand LPT Tube WST A Fan Case 105 x 52 Electro Magnetic Field Container Paradigm Precision Proprietary Information An Offshore Group Company Client. www.offshoregroup.comBerlin Key Machines: Berlin Key Machines 5-Axis Toshiba Big Blue G & L 4-Axis G & L 5-Axis Table on Table Small Schiess Large Schiess Paradigm Precision Proprietary Information An Offshore Group Company Client. www.offshoregroup.comTempe Operations: Tempe Operations Tempe Operations consist of: • 38,000 sq ft Tempe facility, acquired in 1977 • 99 employees Tempe Specializes in: • Utilizing mixed model cells with optimized machine layouts, quick change tooling and multiple spindle machines to minimize part cost and cycle time • Production of segments, actuation rings, rotating seals, lug rings and split cases. Capabilities include: • Turning up to 36 ” on 32 CNC machines • 4 and 5-Axis Milling up to 40 ” on 14 CNC machines • Wire EDM, Adhesive Bonding, Welding, Heat Treat and FPI and Surface Enhancement Paradigm Precision Proprietary Information An Offshore Group Company Client. www.offshoregroup.comTempe Production Line: Tempe Production Line Actuating Rings Hangers Compressor Case Stationary Air/Oil Seal Casing AFT Stationary Air Seal Paradigm Precision Proprietary Information An Offshore Group Company Client. www.offshoregroup.comTempe Production Line: Tempe Production Line Inner Combustion Liner Lug Rings Turbine Interstage Seal Outer Liner Bolt Cover Impeller Shroud Paradigm Precision Proprietary Information An Offshore Group Company Client. www.offshoregroup.comTempe Key Machines: Tempe Key Machines Matsurra Twin Spindle Sodick EDM Doosan CMM 5-Axis Dual Spindle HAAS VF3 Paradigm Precision Proprietary Information An Offshore Group Company Client. www.offshoregroup.comEurocast Operations: Eurocast Operations Tunisia Operations consist of: • 40,000 sq ft Tunisia facility, established in 2001 • 105 employees Tunisia Specializes in: • Enables Paradigm Precision to offer its customers a low cost pole solution in North Africa for both casting, machining and assembly. Capabilities include: • Air melt investment casting up to 125 lb pour weight • 3 and 4-Axis Milling , Turning, and Grinding • Vacuum melt casting capability In-House special processes include: • FPI, MPI, X-Ray, TIG Welding, Orbital Welding, EDM, Vacuum Heat Treat, Airflow and Electro Polish Paradigm Precision Proprietary Information An Offshore Group Company Client. www.offshoregroup.comTunisia Investment Casting: Tunisia Investment Casting Vacuum Melt Air Melt Paradigm Precision Proprietary Information Eurocast – Co, Ni, Fe, Stainless Steel In718, In738, U500, FSX-414, Rene 77, In625, N-155, MarM509 An Offshore Group Company Client. www.offshoregroup.comTunisia Production Line: Tunisia Production Line Swirler Assembly Swozzle Valve Body Nozzle Strut End Nozzle Swirler Paradigm Precision Proprietary Information An Offshore Group Company Client. www.offshoregroup.comTunisia Key Machines: Tunisia Key Machines Autoclave Caustic Leach Installation Heat Treatment Furnaces Milling Machine Wax Injection Press X-Ray Unit Paradigm Precision Proprietary Information An Offshore Group Company Client. www.offshoregroup.comTunisia Key Machines: Tunisia Key Machines Electropolish System Introduction Melt Furnace CMM Dry Area Paradigm Precision Proprietary Information Dipping Area Mold Preheat Furnace An Offshore Group Company Client. www.offshoregroup.comGuaymas Operations: Guaymas Operations Guaymas Operations consist of: • 33,000 sq ft Guaymas facility, established in 1998 • 75 employees * New 70,000 Sq Ft aerospace facility being built Guaymas Specializes in: • Enables Paradigm Precision to offer its customers a low cost pole solution in the Americas • Guaymas acts as both a direct source for rough and finish machined product to end users as well as other Paradigm Precision sites Capabilities include: • Turning up to 80 ” on 34 CNC machines • 3 and 4-Axis Milling up to 60 ” on 9 CNC machines • Wire and Hole Popper EDM Paradigm Precision Proprietary Information An Offshore Group Company Client. www.offshoregroup.comGuaymas Production Line: Guaymas Production Line Split Case AFT Nozzle Support FWD Outer Seal Strut, Turbine Center Frame Support, Nozzle-HPT Fan Case, Inner Shell Paradigm Precision Proprietary Information An Offshore Group Company Client. www.offshoregroup.comGuaymas Production Line: Guaymas Production Line Bridge TCF Case Fan Case, Inner Shell Fishmouth Inner Flange FWD Housing, Assembly Compressor Paradigm Precision Proprietary Information An Offshore Group Company Client. www.offshoregroup.comGuaymas Key Machines: Guaymas Key Machines Toyoda Mill Machine Machining Bridges 2 Shefield CMM Phoenix VTL Hass SL 40 Awea Mill Machine Paradigm Precision Proprietary Information An Offshore Group Company Client. www.offshoregroup.comParadigm Mixed Model Manufacturing Plan: Paradigm Mixed Model Manufacturing Plan Paradigm Precision Proprietary Information Tempe Operations Guaymas Operations Malden Operations Tunisia Operations Mexico Machining Alignment Tunisia Casting Alignment An Offshore Group Company Client. www.offshoregroup.comParadigm Mixed Model Manufacturing Plan: Paradigm Mixed Model Manufacturing Plan Mexico Machining Alignment Paradigm Precision Proprietary Information West Coast : Carlton (Paramount, CA) Firth – Rixson Forged Metals (Fontana, CA) Firth – Rixson Schlosser (Rancho Cucamonga, CA) Mattco (Paramount, CA) Chen-Tech (Irvine, CA) Firth – Rixson (Verdi, NV) Mexico : Frisa Aerospace (Monterrey, Mexico) Southwest : Wyman Gordon (Houston, TX) An Offshore Group Company Client. www.offshoregroup.comParadigm Mixed Model Manufacturing Plan: Paradigm Mixed Model Manufacturing Plan Paradigm Precision Proprietary Information Paradigm Boston / Tempe Secondary Processing Inter-Dependency 150+ in Northeast USA : Westfield (Plating) Fountain (Plating) Ellison (Coatings) Accurate (Brazing) Central (Metal Finishing) BASF (Coatings) Hansen (ETCH/FPI) Jet Tech (Coatings) FM Callahan (Plating) Bodycote (HT) Sematech (Corrosion Protection) Metals Testing (Etch & Mag Particle PTI Industries (Cleaning) 100+ in Southwest USA : Dickson Technology (Laboratory Testing) Plasma Technology (Plasma Coating) Metal Surfaces (Nickel Coating) Chemresearch (Anodize, Chemfilm) Ellison Surface (Plasma Coating) Chromalloy (Plasma Coating ) Bolt ’ s Metallizing (Plasma Coating) Phoenix Heat Treating (Heat Treating) Metal Improvement Company (Shot Peen) 0 in Mexico Note: 85% of Complex Product Lines Require Several Levels of Secondary Processing Mexico Machining Alignment An Offshore Group Company Client. www.offshoregroup.comLarge Casing Mixed Model Example: Large Casing Mixed Model Example • Forging from US West Coast • INCO 718 Forging • Semi-Finish turned in Guaymas to stock .050 Paradigm Precision Proprietary Information Mexico Machining Alignment An Offshore Group Company Client. www.offshoregroup.comCenterframe Assembly Process Example: Centerframe Assembly Process Example Paradigm Precision Proprietary Information Mexico Machining Alignment An Offshore Group Company Client. www.offshoregroup.comParadigm Mixed Model Manufacturing Plan: Paradigm Mixed Model Manufacturing Plan Tunisia Casting Alignment Paradigm Precision Proprietary Information In-House Special Processes Performed at Tunisia Plant : FPI MPI X-Ray TIG Welding Orbital Welding EDM Vacuum Heat Treat Airflow and Electro Polish Vacuum Melt & Air Melt Investment Casting An Offshore Group Company Client. www.offshoregroup.comParadigm Mixed Model Manufacturing Plan: Paradigm Mixed Model Manufacturing Plan Tunisia Casting Alignment - Samples Paradigm Precision Proprietary Information An Offshore Group Company Client. www.offshoregroup.comParadigm Mixed Model Manufacturing Plan: Minimize transportation cost from the major US and Mexican forging sources shipping via Guaymas to Tempe/Malden Integrates 35+ years of high technical aerospace knowledge available in Paradigm ’ s domestic operations, ensuring reliable quality performance Leverages low cost region value by combining the shop rate benefit Utilizes the 100+ “ special process ” sources in Phoenix AZ & New England areas Paradigm performs as the single point of contact for the customer via controlling all aspects of product progression through the internal supply chain capabilities Incorporates compliance to customer specifications and accredited quality system throughout the manufacturing process at Tempe/Malden sites Paradigm Mixed Model Manufacturing Plan Paradigm Precision Proprietary Information Mexico Machining & Tunisia Casting Alignments An Offshore Group Company Client. www.offshoregroup.comSummary: Summary • Paradigm Precision is strategically prepared for the transition from single product procurement to larger project based product line solutions • Integrate Paradigm ’ s “ Mixed Model ” approach • Drive lean tenets via cellular applications • Incorporate secondary processing disciplines in-house • Ensure best technology applied for developing manufacturing processes • 50K – 100K shop hours per year projects • Continue to pursue unique manufacturing capabilities via acquisitions in Aerospace Defense and Power Generation industries • Dedicated to providing the highest quality products and service levels in the industry while improving our competitive posture Paradigm Precision Proprietary Information An Offshore Group Company Client. www.offshoregroup.com