EC Best Practices at SDCC

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BEST PRACTICES AT SHREE DIGVIJAY CEMENT CO. LTD. PRESENTED BY T. S. Rana Energy Manager ENERGY CONSRVATION

Highlights of Achievements: 

Highlights of Achievements Joining A V Birla Group in 1998 Installed & Commissioned 18 MW DG Power Plant in 1999 Successful installation & commissioning of Product Line –1 after devastating earthquake in 2001. Accredited with API monogram as symbol of quality & Services in 2002-03. “Excellency Award” - New generation and high performance lubricating oil ARGINA - XL 40 used for medium speed engines in 2002-03.

Highlights of Achievements: 

Century International Gold Quality Era award for year 2003 at Geneva. Renewal of ISO 9001 – 2000 certification by BIS in June 2003. National Awards for Energy Conservation – 2003 – Certificate of Merit in Cement Sector by Ministry of power, Govt. of India. National Award for Energy Conservation – 2004- 2nd prize in Cement Sector by Ministry of power, Govt. of India. First Company in India to achieve ISO 14001: 2004 certification in January 2005. OHSAS 18001: 1999 Certification in January 2005. Highlights of Achievements

ENERGY POLICY : 

ENERGY POLICY AIM: To optimally utilize various forms of Energy (Fuel & Power) in a cost effective manner to ensure conservation of energy resource. COMMITMENT: To Strive Hard to : Reduce specific energy consumption by identifying areas of energy saving potential in the process. Set energy consumption targets and monitor continuously. Involve all the employees to work towards progressive improvement of targets of energy consumption. Promote culture of awareness towards energy conservation in the organisation. Implement innovative ideas for modification, improvement and upgradation of the equipment & process for optimizing energy consumption. GOAL: “MAXIMUM IMPROVEMENT - LEAST INVESTMENT”

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Energy Management System

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SPECIFIC POWER CONSUMPTION

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ANNUAL SAVINGS ACHIEVED PER ANNUAL SALES TURNOVER

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IMPROVEMENTS & SAVINGS IN DGPP

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… Improvements & Savings in DGPP

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PLANT OPERATIONS ENTIRELY DEPENDENT ON CAPTIVE DG POWER GENERATION . HAVE RECORDED THE HIGHEST YIELD AMONG AVB GROUP’S DG INSTALLATIONS . GEB POWER IS NOT USED SINCE JAN. 2000 … Improvements & Savings in DGPP PRACTICE OF AUTONOMOUS MAINTENANCE ACTIVITY INSTALLED AIR COOLED RADIATORS IN PLACE OF WATER COOLING TOWERS BECAUSE OF WATER SHORTAGE MAXIMUM DEMAND OF GEB REDUCED FROM 23 MVA TO 2.5 MVA, BEING REDUCED TO ‘0’

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Best Practices - Energy Conservation Summary of Savings

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BEST PRACTICES DG Power Plant

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BEST PRACTICES Crushing & Feeding Plant

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…Best practices

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BEST PRACTICES MPSS-3 Lighting

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…Best practices

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BEST PRACTICES Raw Mill

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…Best practices

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…Best practices

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BEST PRACTICES RM Belts

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BEST PRACTICES RM Aux.

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…Best practices

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BEST PRACTICES RM Lighting

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…Best practices

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BEST PRACTICES Kiln – GCT & ESP

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…Best practices

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BEST PRACTICES Compressors

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BEST PRACTICES PC & PH String

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…Best practices

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BEST PRACTICES Cooler

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BEST PRACTICES Coal & Clinker Transport

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BEST PRACTICES Coal Mill

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…Best practices

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BEST PRACTICES Kiln Auxiliaries

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…Best practices

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BEST PRACTICES Misc.Power

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BEST PRACTICES KCP Cement Mill

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…Best practices

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BEST PRACTICES PG Mill

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BEST PRACTICES KCP Auxiliaries

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BEST PRACTICES Packing Plant

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BEST PRACTICES Compressors - Packing Plant

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…Best practices

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BEST PRACTICES Packing Lighting

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BEST PRACTICES Utility & Water Works

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…Best practices

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BEST PRACTICES Miscellaneous Power

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SOARING NEW HEIGHTS……. THANK YOU….