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Presentation on Rajendra Gears “Manufacturing process”:

Submitted BY: Anuj Kumar Bajpai (PG-8) Deepak Kumar(PG-14) Manoj Mishra (PG-21) Shabi Aziz(PG-49) Dushyant Singh(PG-16) Presentation on Rajendra Gears “Manufacturing process” Submitted to: Prof. S S Sharma

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Manufacturer & Exporter Of Equipments & Systems For Steel Rolling Mills

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About Rajendra Gears Established in 2003, at Ghaziabad An ISO 9001:2000 certified company International quality standards Technically sound infrastructure Ethical business practices Export to Indian Subcontinent, Africa & others


Vision Total Commitment to quality Transparent dealings Timely completion

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Quality Policy Development process in design In-house manufacturing Testing process Care of the accuracy and precision Equipped with all the latest instruments Quality innovations

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Clients Cement Industry Steel Plants Fertilizer Industry Plastic Industry Paper Industry Petrochemical Mining Industrya

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Why Rajendra Gears? Highly production efficient Low maintenance cost Competitive pricing policy Easy payment modes Efficient logistics facilities Strong distribution network

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Objective of the study To study the manufacturing process and lay out. The value addition at each of stage. Time consumed at each process.

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How do they manage their Inventory? Maintaining buffer stock Order inventory after receiving orders Better relationship with the suppliers

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Improvement Proper arrangement of machines and equipments Proper place for warehousing Safety measures for workforce Proper maintenance of machineries Environment safety measures

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Products Rolling Mill Plants Gears & Gearboxes

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Rolling Mill Plants TMT Bar Rolling Mill Plant Sheet Mill Structural Rolling Mill Plant


Inputs Cast iron Steel Cast steel Plain carbon Alloy steels Aluminum Lubricants

Process 1:

Process 1 Milling process Casting Forging Grinding Shaving Honing

Process 2:

Process 2 Gear cutting process Cutting Broaching Hobbing Shaving Honing

Process 3:

Process 3 Plate forming process Cutting Shaving

Process 4:

Process 4 Shaft making process Cutting Shaping Grinding Shaving Honing

Final assembly:

Final assembly Semi-finished product of process 2 and process 4 are firstly assembled first Baring Gear Housing Bolting Painting

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Milling process Gear cutting process Plate forming process Shaft making process Baring Bolting Gear Housing Painting Assembly 1

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Wire Rod Rolling Mill Plant Rolling Mill Accessories

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Gears & Gearboxes Shaft Mount Gear Units Planetary Gear Units Worm Reduction Units

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Helical Gear Units Crane Duty Gearboxes


RECOMMNDATIONS Safety & Security. Increase the shifts. Machine should be arrange systematically.

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Contact Rajendra Gears Rajendra Gears Mr. Rajendra Singh ( Owner ) E- 13, E-6, Udyog Kung, Indrustrial Area, NH-24, Hapur By-Pass Road Ghaziabad, Uttar Pradesh - 201 010, India

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