logging in or signing up Using Galil Motion Controllers to Tune High Precision Stages Presentat Servo2Go.com Download Post to : URL : Related Presentations : Share Add to Flag Embed Email Send to Blogs and Networks Add to Channel Uploaded from authorPOINT lite Insert YouTube videos in PowerPont slides with aS Desktop Copy embed code: (To copy code, click on the text box) Embed: URL: Thumbnail: WordPress Embed Customize Embed The presentation is successfully added In Your Favorites. Views: 23 Category: Science & Tech.. License: All Rights Reserved Like it (0) Dislike it (0) Added: December 20, 2011 This Presentation is Public Favorites: 0 Presentation Description Using Galil Motion Controllers to Tune High Precision Stages Presentation 2011 Comments Posting comment... Premium member Presentation Transcript PowerPoint Presentation: Using Galil Motion Controllers to Tune High Precision Stages Sold & Serviced By: Toll Free Phone: 877-378-0240 Toll Free Fax: 877-378-0249 sales@servo2go.com www.servo2go.comPowerPoint Presentation: About the Products • Leading Edge - 32 bit microcomputer with high-speed processing - On-board program memory with multitasking • Easy to Use - 2 letter, English-like instructions - Software tools for servo tuning, ActiveX Tools • Cost Effective - 100 qty price guarantee; as low as $100/axis • Flexible - Available in 1 through 8-axis configurations - Configurable for steppers and servos on any axis - Box-level or card-level; PCI, RS232, and Ethernet - Integrated Drives for stand-alone products for up to 8-axes • Easy to Customize Sold & Serviced By: - Firmware & hardware customized to specifications Toll Free Phone: 877-378-0240 2 Toll Free Fax: 877-378-0249 sales@servo2go.com www.servo2go.comPowerPoint Presentation: Features- Handles any Mode of Motion • Point-to-Point Positioning • Position Tracking • Jogging • Linear and Circular Interpolation • Tangential Following • Helical • Electronic Gearing • Electronic Cam • PVT Mode --- New! • Teach and Playback Sold & Serviced By: Toll Free Phone: 877-378-0240 3 Toll Free Fax: 877-378-0249 sales@servo2go.com www.servo2go.comPowerPoint Presentation: Features - High Speed • Encoder frequencies up to 22 MHz for servos • Outputs pulses for steppers up to 6 MHz • Servo loop updates as low as 31 µsec/axis • 40 µsec command processing for application programs Sold & Serviced By: Toll Free Phone: 877-378-0240 4 Toll Free Fax: 877-378-0249 sales@servo2go.com www.servo2go.comPowerPoint Presentation: Features - Intelligent Programming • On-board, non-volatile memory for storing application programs, variables and arrays Æ frees host • Programmable event triggers including At time, At position, At input, At speed • Multitasking for simultaneous execution of up to eight application programs • Conditional JUMPS and IF/THEN/ELSE/Constructs Sold & Serviced By: • Arithmetic and trigonometric functions Toll Free Phone: 877-378-0240 5 Toll Free Fax: 877-378-0249 sales@servo2go.com www.servo2go.comPowerPoint Presentation: Features - Variety of Formats • Available in 1-through 8-axis formats • Box-level or card-level; Bus-based or stand-alone • PCI cards or Ethernet/RS232 or USB • “Mix-n-Match” motor types: User-configurable for steppers, servos and piezo ceramic motors on any combination of axes • Variety of plug-in amplifier options • Custom solutions available Sold & Serviced By: Toll Free Phone: 877-378-0240 6 Toll Free Fax: 877-378-0249 sales@servo2go.com www.servo2go.comPowerPoint Presentation: Galil Product Line • ACCELERA Controllers & Drives - DMC-40x0 Ethernet/RS232 - DMC-18x6 PCI • ECONO Controllers & Drives - DMC-41x3 Ethernet/USB - New! - DMC-21x3 Ethernet/RS232 - DMC-18x2 PCI • Single-Axis Controllers & Drives - DMC-14x5 Ethernet/RS232 - CDS-3310 Ethernet/RS232 • Pocket PLC I/O Controllers - RIO-47xxx Ethernet/RS232 • Software Tools - GalilTools Servo Tuning and Analysis software - Ladder Interface Converts ladder program into RIO code Sold & Serviced By: Toll Free Phone: 877-378-0240 7 Toll Free Fax: 877-378-0249 sales@servo2go.com www.servo2go.comPowerPoint Presentation: Accelera - Sizzling Speed. Fully Loaded Top- 4 axis unit Bottom-8 axis unit Sold & Serviced By: Toll Free Phone: 877-378-0240 8 Toll Free Fax: 877-378-0249 sales@servo2go.com www.servo2go.comPowerPoint Presentation: ACCELERA - Sizzling Speed. Fully Loaded. • Introduced in 2006 • Galil’s latest generation motion controller family • RISC processor for high-speed performance and processing power • Accepts encoder inputs up to 22 MHz for servos • Servo updates as fast as 31 µsec/axis • Command processing time as low as 40 µsec • 2000 lines x 80 chr program memory • 16,000 array elements; 510 user defined variables • Enhanced instruction set • Available in 1- through 8-axis formats • PCI: DMC-18x6 • Ethernet/RS232: DMC-40x0 Sold & Serviced By: Toll Free Phone: 877-378-0240 9 Toll Free Fax: 877-378-0249 sales@servo2go.com www.servo2go.comPowerPoint Presentation: New Servo Drives with Sine Commutation 1. AMP-43540 4-axis 600 Watt 2. AMP-43640 4-axis 20 Watt 3. Sinusoidal commutation minimizes torque ripple. Ideal for linear motors 4. No Hall sensors are required 5. Available for DMC-40x0 and DMC-41x3 Sold & Serviced By: Toll Free Phone: 877-378-0240 10 Toll Free Fax: 877-378-0249 sales@servo2go.com www.servo2go.comPowerPoint Presentation: Position Control Systems BLOCK DIAGRAM HOST COMPUTER Sold & Serviced By: Toll Free Phone: 877-378-0240 Toll Free Fax: 877-378-0249 MOTION CONTROLLER DRIVER POSITION SENSOR MOTOR AND LOAD 11 sales@servo2go.com www.servo2go.comPowerPoint Presentation: Motion Controller Functions COMMAND PROFILE GENERATOR R X Σ + - C POSITION DECODER V FILTER FUNCTIONS Decode Position Feedback Generate Desired Position R( t ) Close the Position Loop Stability Compensation Sold & Serviced By: Toll Free Phone: 877-378-0240 Toll Free Fax: 877-378-0249 P 12 sales@servo2go.com www.servo2go.comPowerPoint Presentation: Filter Operation Proportional Derivative Integral Functions: Proportional Derivative Integral Sold & Serviced By: Toll Free Phone: 877-378-0240 Toll Free Fax: 877-378-0249 P(k) = KP · X(k) D(k) = KD · [X(k) - X(k-1)] I(k) = KI · X(k) + I(k-1) For speed of response For stability and damping For accuracy - slow response 13 sales@servo2go.com www.servo2go.comPowerPoint Presentation: System Elements FILTER DESIRED POSITION GENERATOR R + - C X Y Σ G DAC AMP POSITION DECODER P M Sold & Serviced By: Toll Free Phone: 877-378-0240 Toll Free Fax: 877-378-0249 14 sales@servo2go.com www.servo2go.comPowerPoint Presentation: Filter Sold & Serviced By: Toll Free Phone: 877-378-0240 15 Toll Free Fax: 877-378-0249 sales@servo2go.com www.servo2go.comPowerPoint Presentation: Controller Features for High Precision Linear Motors • Update Rates as low as 32.25us • Sine / Cosine encoder - interpolation from x32 to x1024 • PID with Feed-forward Acceleration and Velocity. • Dual PID and frictional bias • Integration Limit • Pole and Notch Filters to assist with mechanical vibrations • Profile filter to eliminate high-frequency, or select low- frequency resonances • New PVT mode provides motion profiles that don ’t have velocity discontinuities. Sold & Serviced By: Toll Free Phone: 877-378-0240 16 Toll Free Fax: 877-378-0249 sales@servo2go.com www.servo2go.comPowerPoint Presentation: Amplifier Features for High Precision Linear Motors • New AMP-43540 600W Sinusoidal Amplifier • Current loop update of 33 kHz - - Capable of providing a closed loop current loop bandwidth greater than 3 kHz • 16 bits of current resolution - Critical for small adjustments and reducing settling times. - Linear Zero-Crossing, no dead-band or hysteresis around zero. • Settable current loop gains allows for support of a wide variety of motors using standard product • Enhanced PWM control to deliver space vector PWM with sine commutation Sold & Serviced By: Toll Free Phone: 877-378-0240 17 Toll Free Fax: 877-378-0249 sales@servo2go.com www.servo2go.comPowerPoint Presentation: Customization • Galil has performed over 2300 customizations of the past 25 years. • Most have been strictly firmware, or a combination of firmware and hardware - Identify requirements of system and, if needed, can provide custom solution to meet customer requirements. • Over 50 completely custom hardware solutions Sold & Serviced By: Toll Free Phone: 877-378-0240 18 Toll Free Fax: 877-378-0249 sales@servo2go.com www.servo2go.comPowerPoint Presentation: Demo Sold & Serviced By: Toll Free Phone: 877-378-0240 19 Toll Free Fax: 877-378-0249 sales@servo2go.com www.servo2go.com You do not have the permission to view this presentation. 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Using Galil Motion Controllers to Tune High Precision Stages Presentat Servo2Go.com Download Post to : URL : Related Presentations : Share Add to Flag Embed Email Send to Blogs and Networks Add to Channel Uploaded from authorPOINT lite Insert YouTube videos in PowerPont slides with aS Desktop Copy embed code: (To copy code, click on the text box) Embed: URL: Thumbnail: WordPress Embed Customize Embed The presentation is successfully added In Your Favorites. Views: 23 Category: Science & Tech.. License: All Rights Reserved Like it (0) Dislike it (0) Added: December 20, 2011 This Presentation is Public Favorites: 0 Presentation Description Using Galil Motion Controllers to Tune High Precision Stages Presentation 2011 Comments Posting comment... Premium member Presentation Transcript PowerPoint Presentation: Using Galil Motion Controllers to Tune High Precision Stages Sold & Serviced By: Toll Free Phone: 877-378-0240 Toll Free Fax: 877-378-0249 sales@servo2go.com www.servo2go.comPowerPoint Presentation: About the Products • Leading Edge - 32 bit microcomputer with high-speed processing - On-board program memory with multitasking • Easy to Use - 2 letter, English-like instructions - Software tools for servo tuning, ActiveX Tools • Cost Effective - 100 qty price guarantee; as low as $100/axis • Flexible - Available in 1 through 8-axis configurations - Configurable for steppers and servos on any axis - Box-level or card-level; PCI, RS232, and Ethernet - Integrated Drives for stand-alone products for up to 8-axes • Easy to Customize Sold & Serviced By: - Firmware & hardware customized to specifications Toll Free Phone: 877-378-0240 2 Toll Free Fax: 877-378-0249 sales@servo2go.com www.servo2go.comPowerPoint Presentation: Features- Handles any Mode of Motion • Point-to-Point Positioning • Position Tracking • Jogging • Linear and Circular Interpolation • Tangential Following • Helical • Electronic Gearing • Electronic Cam • PVT Mode --- New! • Teach and Playback Sold & Serviced By: Toll Free Phone: 877-378-0240 3 Toll Free Fax: 877-378-0249 sales@servo2go.com www.servo2go.comPowerPoint Presentation: Features - High Speed • Encoder frequencies up to 22 MHz for servos • Outputs pulses for steppers up to 6 MHz • Servo loop updates as low as 31 µsec/axis • 40 µsec command processing for application programs Sold & Serviced By: Toll Free Phone: 877-378-0240 4 Toll Free Fax: 877-378-0249 sales@servo2go.com www.servo2go.comPowerPoint Presentation: Features - Intelligent Programming • On-board, non-volatile memory for storing application programs, variables and arrays Æ frees host • Programmable event triggers including At time, At position, At input, At speed • Multitasking for simultaneous execution of up to eight application programs • Conditional JUMPS and IF/THEN/ELSE/Constructs Sold & Serviced By: • Arithmetic and trigonometric functions Toll Free Phone: 877-378-0240 5 Toll Free Fax: 877-378-0249 sales@servo2go.com www.servo2go.comPowerPoint Presentation: Features - Variety of Formats • Available in 1-through 8-axis formats • Box-level or card-level; Bus-based or stand-alone • PCI cards or Ethernet/RS232 or USB • “Mix-n-Match” motor types: User-configurable for steppers, servos and piezo ceramic motors on any combination of axes • Variety of plug-in amplifier options • Custom solutions available Sold & Serviced By: Toll Free Phone: 877-378-0240 6 Toll Free Fax: 877-378-0249 sales@servo2go.com www.servo2go.comPowerPoint Presentation: Galil Product Line • ACCELERA Controllers & Drives - DMC-40x0 Ethernet/RS232 - DMC-18x6 PCI • ECONO Controllers & Drives - DMC-41x3 Ethernet/USB - New! - DMC-21x3 Ethernet/RS232 - DMC-18x2 PCI • Single-Axis Controllers & Drives - DMC-14x5 Ethernet/RS232 - CDS-3310 Ethernet/RS232 • Pocket PLC I/O Controllers - RIO-47xxx Ethernet/RS232 • Software Tools - GalilTools Servo Tuning and Analysis software - Ladder Interface Converts ladder program into RIO code Sold & Serviced By: Toll Free Phone: 877-378-0240 7 Toll Free Fax: 877-378-0249 sales@servo2go.com www.servo2go.comPowerPoint Presentation: Accelera - Sizzling Speed. Fully Loaded Top- 4 axis unit Bottom-8 axis unit Sold & Serviced By: Toll Free Phone: 877-378-0240 8 Toll Free Fax: 877-378-0249 sales@servo2go.com www.servo2go.comPowerPoint Presentation: ACCELERA - Sizzling Speed. Fully Loaded. • Introduced in 2006 • Galil’s latest generation motion controller family • RISC processor for high-speed performance and processing power • Accepts encoder inputs up to 22 MHz for servos • Servo updates as fast as 31 µsec/axis • Command processing time as low as 40 µsec • 2000 lines x 80 chr program memory • 16,000 array elements; 510 user defined variables • Enhanced instruction set • Available in 1- through 8-axis formats • PCI: DMC-18x6 • Ethernet/RS232: DMC-40x0 Sold & Serviced By: Toll Free Phone: 877-378-0240 9 Toll Free Fax: 877-378-0249 sales@servo2go.com www.servo2go.comPowerPoint Presentation: New Servo Drives with Sine Commutation 1. AMP-43540 4-axis 600 Watt 2. AMP-43640 4-axis 20 Watt 3. Sinusoidal commutation minimizes torque ripple. Ideal for linear motors 4. No Hall sensors are required 5. Available for DMC-40x0 and DMC-41x3 Sold & Serviced By: Toll Free Phone: 877-378-0240 10 Toll Free Fax: 877-378-0249 sales@servo2go.com www.servo2go.comPowerPoint Presentation: Position Control Systems BLOCK DIAGRAM HOST COMPUTER Sold & Serviced By: Toll Free Phone: 877-378-0240 Toll Free Fax: 877-378-0249 MOTION CONTROLLER DRIVER POSITION SENSOR MOTOR AND LOAD 11 sales@servo2go.com www.servo2go.comPowerPoint Presentation: Motion Controller Functions COMMAND PROFILE GENERATOR R X Σ + - C POSITION DECODER V FILTER FUNCTIONS Decode Position Feedback Generate Desired Position R( t ) Close the Position Loop Stability Compensation Sold & Serviced By: Toll Free Phone: 877-378-0240 Toll Free Fax: 877-378-0249 P 12 sales@servo2go.com www.servo2go.comPowerPoint Presentation: Filter Operation Proportional Derivative Integral Functions: Proportional Derivative Integral Sold & Serviced By: Toll Free Phone: 877-378-0240 Toll Free Fax: 877-378-0249 P(k) = KP · X(k) D(k) = KD · [X(k) - X(k-1)] I(k) = KI · X(k) + I(k-1) For speed of response For stability and damping For accuracy - slow response 13 sales@servo2go.com www.servo2go.comPowerPoint Presentation: System Elements FILTER DESIRED POSITION GENERATOR R + - C X Y Σ G DAC AMP POSITION DECODER P M Sold & Serviced By: Toll Free Phone: 877-378-0240 Toll Free Fax: 877-378-0249 14 sales@servo2go.com www.servo2go.comPowerPoint Presentation: Filter Sold & Serviced By: Toll Free Phone: 877-378-0240 15 Toll Free Fax: 877-378-0249 sales@servo2go.com www.servo2go.comPowerPoint Presentation: Controller Features for High Precision Linear Motors • Update Rates as low as 32.25us • Sine / Cosine encoder - interpolation from x32 to x1024 • PID with Feed-forward Acceleration and Velocity. • Dual PID and frictional bias • Integration Limit • Pole and Notch Filters to assist with mechanical vibrations • Profile filter to eliminate high-frequency, or select low- frequency resonances • New PVT mode provides motion profiles that don ’t have velocity discontinuities. Sold & Serviced By: Toll Free Phone: 877-378-0240 16 Toll Free Fax: 877-378-0249 sales@servo2go.com www.servo2go.comPowerPoint Presentation: Amplifier Features for High Precision Linear Motors • New AMP-43540 600W Sinusoidal Amplifier • Current loop update of 33 kHz - - Capable of providing a closed loop current loop bandwidth greater than 3 kHz • 16 bits of current resolution - Critical for small adjustments and reducing settling times. - Linear Zero-Crossing, no dead-band or hysteresis around zero. • Settable current loop gains allows for support of a wide variety of motors using standard product • Enhanced PWM control to deliver space vector PWM with sine commutation Sold & Serviced By: Toll Free Phone: 877-378-0240 17 Toll Free Fax: 877-378-0249 sales@servo2go.com www.servo2go.comPowerPoint Presentation: Customization • Galil has performed over 2300 customizations of the past 25 years. • Most have been strictly firmware, or a combination of firmware and hardware - Identify requirements of system and, if needed, can provide custom solution to meet customer requirements. • Over 50 completely custom hardware solutions Sold & Serviced By: Toll Free Phone: 877-378-0240 18 Toll Free Fax: 877-378-0249 sales@servo2go.com www.servo2go.comPowerPoint Presentation: Demo Sold & Serviced By: Toll Free Phone: 877-378-0240 19 Toll Free Fax: 877-378-0249 sales@servo2go.com www.servo2go.com