Applied Motion Products STAC6 Overview

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Applied Motion Products STAC6 Overview

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STAC6 ASP PRESENTATION { STAC6 Family { Overview { STAC6/BLUAC/BLUDC match up { STAC6/Si5580/PDO5580 match up { “Under the hood” { P7000 some +’s & -’s { CONFIGURATOR { Motor temperature rise Sold & Serviced By: Toll Free Phone: 877-378-0240 Toll Free Fax: 877-378-0249 sales@servo2go.com www.servo2go.com 1

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STAC6 Sold & Serviced By: Toll Free Phone: 877-378-0240 Toll Free Fax: 877-378-0249 sales@servo2go.com www.servo2go.com 2

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STAC6 Sold & Serviced By: Toll Free Phone: 877-378-0240 Toll Free Fax: 877-378-0249 sales@servo2go.com www.servo2go.com 3

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STAC6 Sold & Serviced By: Toll Free Phone: 877-378-0240 Toll Free Fax: 877-378-0249 sales@servo2go.com www.servo2go.com 4

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STAC6 Sold & Serviced By: Toll Free Phone: 877-378-0240 Toll Free Fax: 877-378-0249 sales@servo2go.com www.servo2go.com 5

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OVERVIEW { The STAC6 is a compact 6 amp/phase step motor driver with a 167 vdc bus (no transformer) { It uses sophisticated software to “tame” inherent problems with open loop drives { Existing AMP application software ie; Si Programmer, SCL and Q are seamlessly integrated into the design { A brand new, non-legacy application named CONFIGURATOR simplifies set-up 6 Sold & Serviced By: Toll Free Phone: 877-378-0240 Toll Free Fax: 877-378-0249 sales@servo2go.com www.servo2go.com

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FEATURE COMPARISON { HOW DOES THE STAC6 COMPARE z Against BLUAC? z Against BLUDC? z Against PDO5580/ Si5580? Sold & Serviced By: Toll Free Phone: 877-378-0240 Toll Free Fax: 877-378-0249 sales@servo2go.com www.servo2go.com 7

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STAC6 { Transformerless, light (2 lbs), small { 167vdc BUS { Excellent step motor tuning { 3 versions; S, Q, Si { Compatible with HUBS { Preconfigured motor files { Digital I/O; 7/3 or 15/7 { Analog ins; (2) 12 bit resolution,+/-10v { List $795, $895, $995 Sold & Serviced By: Toll Free Phone: 877-378-0240 Toll Free Fax: 877-378-0249 sales@servo2go.com www.servo2go.com 8

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BLUAC5 { Transformerless, light, small { 167vdc or 330 vdc Bus { Excellent servo tuning { 3 versions; S, Q, Si { Compatible with HUBS { Preconfigured motor files { Digital I/O; 7/3 or 15/7 { Analog ins; (2) 12 bit resolution,+/-10v { List $800,$1025,$1325 Sold & Serviced By: Toll Free Phone: 877-378-0240 Toll Free Fax: 877-378-0249 sales@servo2go.com www.servo2go.com 9

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BLUDC { Light, small { 24vdc or 48 vdc BUS { Excellent servo tuning { 3 versions; S, Q, Si { Compatible with HUBS { Preconfigured motor files { Digital I/O; 7/3 or 15/7 { Analog ins; (2) 12 bit resolution,+/-10v { List $535, $610, $680 Sold & Serviced By: Toll Free Phone: 877-378-0240 Toll Free Fax: 877-378-0249 sales@servo2go.com www.servo2go.com 10

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PDO5580/Si5580 { Stepdown transformer, heavy (8lbs), big { 80vdc BUS { No resonance suppression { 2 versions; PDO, Si { Compatible with HUBS { No preconfigured motor files { Digital I/O; 8/3 { Analog ins; (1) 0 to 5 volt { List $750 PDO $980 Si Sold & Serviced By: Toll Free Phone: 877-378-0240 Toll Free Fax: 877-378-0249 sales@servo2go.com www.servo2go.com 11

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What the comparison shows { STAC6,BLUAC,BLUDC have identical flavors ie: S, Q, Si { STAC6,BLUAC,BLUDC have identical digital I/O’s { STAC6,BLUAC,BLUDC have identical analog inputs { STAC6,BLUAC,BLUDC have identical hub compatibility { RESULT: Choose the best prime mover for the application, let the electronics selection follow Sold & Serviced By: Toll Free Phone: 877-378-0240 Toll Free Fax: 877-378-0249 sales@servo2go.com www.servo2go.com 12

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STAC6 { Let’s go under the hood Sold & Serviced By: Toll Free Phone: 877-378-0240 Toll Free Fax: 877-378-0249 sales@servo2go.com www.servo2go.com 13

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Under the hood { Low speed torque ripple reduction z 4 th harmonic added to distort sine wave Sold & Serviced By: Toll Free Phone: 877-378-0240 Toll Free Fax: 877-378-0249 sales@servo2go.com www.servo2go.com 14

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Torque ripple reduction Sold & Serviced By: Toll Free Phone: 877-378-0240 Toll Free Fax: 877-378-0249 sales@servo2go.com www.servo2go.com 15

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Mid range resonance { Here comes the heavy artillery Sold & Serviced By: Toll Free Phone: 877-378-0240 Toll Free Fax: 877-378-0249 sales@servo2go.com www.servo2go.com 16

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Under the hood { Mid range resonance solution z Dsp engine is running a model Sold & Serviced By: Toll Free Phone: 877-378-0240 Toll Free Fax: 877-378-0249 sales@servo2go.com www.servo2go.com 17

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Mid range resonance { Mid range resonance occurs in the 4 to 15 rev/sec range { Occurs at speeds when the drive is not capable of supplying full current { Occurs in natural resonant bands { Half stepping or microstepping often help { Type of coupling is important z Some compliance was useful Sold & Serviced By: Toll Free Phone: 877-378-0240 Toll Free Fax: 877-378-0249 sales@servo2go.com www.servo2go.com 18

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Mid range resonance { Amount of load inertia is a factor { Sloppy gear boxes/backlash are bad { Viscous damping often helps z Heavy grease in gearbox Sold & Serviced By: Toll Free Phone: 877-378-0240 Toll Free Fax: 877-378-0249 sales@servo2go.com www.servo2go.com 19

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Mid range resonance { Mathematical analysis shows insufficient “damping” is the culprit { How do you add damping without a feedback device? { Answer: Create a “model” of the plant and let it run in the background. Compare actual currents and the model currents. Inject a small “correction” signal from the model to raise the damping in the act Sold & Serviced By: Toll Free Phone: 877-378-0240 Toll Free Fax: 877-378-0249 sales@servo2go.com www.servo2go.com 20

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Mid range resonance { Model runs a plant that looks like a spring - mass combination. { Therefore we information about: z The peak torque of the motor (spring) z The total system inertia ie; Jr + Jl (mass) { Dsp engine then calculates the natural resonant frequency { Freq = sq. rt.{50Tmax/(Jr +Jl)} / 6.28 Sold & Serviced By: Toll Free Phone: 877-378-0240 Toll Free Fax: 877-378-0249 sales@servo2go.com www.servo2go.com 21

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Mid range resonance { Result: Choose a motor from our preconfigured list and you only have to enter the load inertia Sold & Serviced By: Toll Free Phone: 877-378-0240 Toll Free Fax: 877-378-0249 sales@servo2go.com www.servo2go.com 22

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Mid range resonance { Use a non-listed motor and you have more info to enter!!! Sold & Serviced By: Toll Free Phone: 877-378-0240 Toll Free Fax: 877-378-0249 sales@servo2go.com www.servo2go.com 23

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Mid range resonance Sold & Serviced By: Toll Free Phone: 877-378-0240 Toll Free Fax: 877-378-0249 sales@servo2go.com www.servo2go.com 24

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Under the hood - Self Test { On power-up the drive verifies the resistance of the windings { On power up the drive verifies the inductance of the windings { The drive therefore needs this data z File motors- no problem z Non standard motors- You must enter Sold & Serviced By: Toll Free Phone: 877-378-0240 Toll Free Fax: 877-378-0249 sales@servo2go.com www.servo2go.com 25

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Under the hood - VERIFY { AMP has offered position verification on 3540i - very successful { STAC6 offers more z Position verification z Stall detect { Set the error window (just like a servo with following error) z R&D project for “Stall prevention” { riding the Torque speed curve to lower speeds. Sold & Serviced By: Toll Free Phone: 877-378-0240 Toll Free Fax: 877-378-0249 sales@servo2go.com www.servo2go.com 26

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Sold & Serviced By: Toll Free Phone: 877-378-0240 Toll Free Fax: 877-378-0249 sales@servo2go.com www.servo2go.com 27

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Configurator Sold & Serviced By: Toll Free Phone: 877-378-0240 Toll Free Fax: 877-378-0249 sales@servo2go.com www.servo2go.com 28

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We could have used Q.T. Sold & Serviced By: Toll Free Phone: 877-378-0240 Toll Free Fax: 877-378-0249 sales@servo2go.com www.servo2go.com 29

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SiProgrammer set-up Sold & Serviced By: Toll Free Phone: 877-378-0240 Toll Free Fax: 877-378-0249 sales@servo2go.com www.servo2go.com 30

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SiProgrammer set-up Sold & Serviced By: Toll Free Phone: 877-378-0240 Toll Free Fax: 877-378-0249 sales@servo2go.com www.servo2go.com 31

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Configurator Sold & Serviced By: Toll Free Phone: 877-378-0240 Toll Free Fax: 877-378-0249 sales@servo2go.com www.servo2go.com 32

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Select a motor Sold & Serviced By: Toll Free Phone: 877-378-0240 Toll Free Fax: 877-378-0249 sales@servo2go.com www.servo2go.com 33

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Use our wiring diagram Sold & Serviced By: Toll Free Phone: 877-378-0240 Toll Free Fax: 877-378-0249 sales@servo2go.com www.servo2go.com 34

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Select an Operating Mode Sold & Serviced By: Toll Free Phone: 877-378-0240 Toll Free Fax: 877-378-0249 sales@servo2go.com www.servo2go.com 35

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Oscillator mode- many options Sold & Serviced By: Toll Free Phone: 877-378-0240 Toll Free Fax: 877-378-0249 sales@servo2go.com www.servo2go.com 36

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Regen Clamp Sold & Serviced By: Toll Free Phone: 877-378-0240 Toll Free Fax: 877-378-0249 sales@servo2go.com www.servo2go.com 37

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MOTOR HEATING { Step motors have Class B insulation z Class B means 130C winding temperature limit z Classical approach to determine current rating { Suspend motor in free air { Adjust the current for a 80C winding temp. rise in a 40C environment (allows for 10C hot spot) { No iron losses to contribute to temp. rise Sold & Serviced By: Toll Free Phone: 877-378-0240 Toll Free Fax: 877-378-0249 sales@servo2go.com www.servo2go.com 38

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MOTOR HEATING z STAC6 approach (motor losses are copper and iron) { Assumed a motor mounting plate z 6” x 6” x .25” for NEMA 23 z 10” x 10” x .375” for NEMA 34 { Verify motor winding temp. remains at or below 130C in a 40C environment { NOTE: This can result in case temperatures up to 95C Sold & Serviced By: Toll Free Phone: 877-378-0240 Toll Free Fax: 877-378-0249 sales@servo2go.com www.servo2go.com 39

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MOTOR HEATING z Techniques that mitigate the temperature rise { Idle current reduction (factory default is 90%) { Motor losses vary with speed { 10% reduction in running current causes a 21% reduction in temp rise. Sold & Serviced By: Toll Free Phone: 877-378-0240 Toll Free Fax: 877-378-0249 sales@servo2go.com www.servo2go.com 40

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MOTOR HEATING { STAC 6 with Step Motors z Thermal aspects are important now { Motors in indexing applications with some rest time (idle current reduction on) will exhibit Si5580 type temperature rises { Motors in constant speed applications will run hotter and need the mechanical mount to absorb some of the heat energy. Sold & Serviced By: Toll Free Phone: 877-378-0240 Toll Free Fax: 877-378-0249 sales@servo2go.com www.servo2go.com 41

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STAC6 Sold & Serviced By: Toll Free Phone: 877-378-0240 Toll Free Fax: 877-378-0249 sales@servo2go.com www.servo2go.com 42

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STAC6 { NoTransf. light (2 lbs), small { 167vdc BUS { Excellent step motor tuning { 3 versions; S,Q,Si { Compatible with HUBS { Preconfigured motor files { Digital I/O; 7/3 or 15/7 { Analog ins; (2) 12 bit resolution { List $795, $895, $995 43 Sold & Serviced By: Toll Free Phone: 877-378-0240 Toll Free Fax: 877-378-0249 sales@servo2go.com www.servo2go.com

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PDO5580/Si5580 { Transformer, heavy (8lbs), big { 80vdc BUS { No reasonance suppression { 2 versions; PDO, Si { Compatible with HUBS { No preconfigured motor files { Digital I/O; 8/3 { Analog ins; (1) 0 to 5 volt Sold & Serviced By: { List $750 PDO 44 $980 Si Toll Free Phone: 877-378-0240 Toll Free Fax: 877-378-0249 sales@servo2go.com www.servo2go.com

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BLUDC { Light, small { 24vdc or 48 vdc BUS { Excellent servo tuning { 3 versions; S, Q, Si { Compatible with HUBS { Preconfigured motor files { Digital I/O; 7/3 or 15/7 { Analog ins; (2) 12 bit resolution Sold & Serviced By: { List $535, $610, $680 45 Toll Free Phone: 877-378-0240 Toll Free Fax: 877-378-0249 sales@servo2go.com www.servo2go.com

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BLUAC5 { Transformerless,light,small { 167vdc or 330 vdc Bus { Excellent servo tuning { 3 versions; S,Q,Si { Compatible with HUBS { Preconfigured motor files { Digital I/O; 7/3 or 15/7 { Analog ins; (2) 12 bit resolution { List $800,$1025,$1325 46 Sold & Serviced By: Toll Free Phone: 877-378-0240 Toll Free Fax: 877-378-0249 sales@servo2go.com www.servo2go.com