Pouch Packing Machine

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This file as created by the Mechanical Engineering Students of 2nd year from Al-Habeeb College Of Engineering & Technology

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Pouch Packing Machine -Syed Nizam Ul Haq

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Pouch Packing Machine Introduction:- 1.It is a machine ,used in most of the industries for packing of products 2.It weighs about 350kgs 3.Its height is 1700inches 4.It uses 1.5hp of power 5.The machine can produce about 3,000 pouches per hour

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Fully automatic mechanical operated single head VFFS “vertical form fill & seal” machine advance CMS “Continues sealing machine” to pack any free flow liquids with float balance gravity flow filling system in any heat sealable co-extruded virgin film poly pouch CR-L-500(Single Head)

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Applications:- This particular machine is specially used in Any free flow liquids process package drinking water Butter milk Non-aerated juices Artificial flavored Pepsi/Candy soft juices Dairy milk ,Etc.

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Technical specifications:- :50 pouches /minute Production speed :100ml to 600ml Packing range :Single phase,220v,50Hz Power requirement :1700’’(Height)*750’’(Width)*950’’(Depth) Machine dimensions :350kgs(approx.) Net weight :3000-3200 pouches/hr. capacity

Raw Material:-:

Raw Material:- The two raw material’s required during these process are LLDPE (Linear Low Density Poly Ethane) & any free flow liquid to be filled LLDPE is measured in terms of microns Product Obtained:- The product obtained is air tight pouch's with heat seal In this Machine, there are no by-products

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OHT (Over Head Tank) Product material is stored in over head tank It can store about 20lts There are seven rollers for unfolding of heat sealable polyethylene Once the unfolding is completed the roll passes through ultra violet light. Ultra violet is used to ensure that no germs and bacteria remain alive. Unfolding section

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Assembly section Collar plates are used to bend the given roll It converts roll into cylindrical shape

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There are two heaters:- Heaters are covered by Teflon cloth 1.Center Sealing Heater (Vertical)  Its temperature is set to 105degrees centigrade if plastic sheet is 45 microns 2.Cutting & Sealing Heater (Horizontal)  Its temperature is set to 126degrees centigrade if plastic sheet is 45 microns Heaters

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1.Centre Sealing Heater 2.Cutting & Sealing Heater

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Nib rollers are placed in between two heaters These rolls in opposite direction and hence bringing down the formed cylindrical shape up to heater Rollers Injection of product Product is inserted into the pouch , just before cutting and final seal of pouch

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Advantages:- CR-L-500 requires only single phase of power and hence reducing the short-circuit problems This machine does not use any chemicals while working Hence ,this machine is POLLUTION FREE (air ,soil ,light)… Disadvantages:- The machine can not work in the absence of electricity The machine needs a keen observation This machine produces a lot of noise pollution…

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