Maintenance_Kit_9800

Slide 1:

Installation of Maintenance Kit for (Epson Stylus Pro 9400/9450/9800) WARNING Neterapublishing (the publisher) of this material shall not be responsible for and disclaims all liability for any loss, liability, damage (whether direct, indirect or consequential), personal injury or expense of any nature whatsoever which may be suffered by you or any third party (including your company / individual), as a result of or which may be attributable, directly or indirectly, to your access and use of this presentation, or any information contained in this presentation. In particular, neither the publisher nor any third party or data or content provider shall be liable in any way to you or to any other person, firm or corporation whatsoever for any loss, liability, damage (whether direct or consequential), personal injury or expense of any nature whatsoever arising from any delays, inaccuracies, errors in, or omission of any information or the transmission thereof, or for any actions taken in reliance thereon or occasioned thereby or by reason of non-performance or interruption, or termination thereof.

Slide 2:

INSTALLATION OF MAINTENANCE KIT SLIDE 1 STEP 1 : Remove all cartridges from the side being worked on (noting the colour positions of each cartridge). Note: it is easier to remove the left hand side of this model (Epson Stylus Pro 9800 / 7800). REMEMBER TO SWITCH OFF MACHINE AT MAINS BEFORE STARTING

Slide 3:

INSTALLATION OF MAINTENANCE KIT SLIDE 2 STEP 2 : Remove all screws that secure the plastic cover starting with the one on the paper set lever.

Slide 4:

INSTALLATION OF MAINTENANCE KIT SLIDE 3 STEP 2 : Remove screws at rear of cover.

Slide 5:

INSTALLATION OF MAINTENANCE KIT SLIDE 4 STEP 2 : Remove screw below print head.

Slide 6:

INSTALLATION OF MAINTENANCE KIT SLIDE 5 STEP 2 : Remove screw on cartridge locking lever handle.

Slide 7:

INSTALLATION OF MAINTENANCE KIT SLIDE 6 STEP 2 : Remove screws securing the draw which holds the four ink cartridges.

Slide 8:

INSTALLATION OF MAINTENANCE KIT SLIDE 7 STEP 2 : Remove screw securing the draw cover which holds the four ink cartridges.

Slide 9:

INSTALLATION OF MAINTENANCE KIT SLIDE 8 STEP 2 : Remove hidden screw under cap (right side and rear of printer).

Slide 10:

INSTALLATION OF MAINTENANCE KIT SLIDE 9 STEP 2 : Remove screws below paper roll spindle.

Slide 11:

INSTALLATION OF MAINTENANCE KIT SLIDE 10 STEP 2 : Remove screws above paper roll spindle.

Slide 12:

INSTALLATION OF MAINTENANCE KIT SLIDE 11 STEP 3 : Remove cartridge housing assembly.

Slide 13:

INSTALLATION OF MAINTENANCE KIT SLIDE 12 STEP 4 : Remove control panel. Warning: this is a delicate job, the tabs holding the panel should be eased out of position by reaching inside the cover prior to its removal, do not force off with metal blade.

Slide 14:

INSTALLATION OF MAINTENANCE KIT SLIDE 13 STEP 4 : Detach ribbon connector at the rear of the control panel.

Slide 15:

INSTALLATION OF MAINTENANCE KIT SLIDE 14 STEP 5 : Remove cover from right hand side of the Epson 9800. Unlock print head and slide it into the middle of the machine (depress blue tab on cutter mechanism to release print carriage).

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INSTALLATION OF MAINTENANCE KIT SLIDE 15 STEP 6 : Release the two retaining clips shown.

Slide 17:

INSTALLATION OF MAINTENANCE KIT SLIDE 16 STEP 7 : Disconnect the pump motor.

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INSTALLATION OF MAINTENANCE KIT SLIDE 17 STEP 8 : Disconnect pump phase sensor and remove sensor wire from plastic clip.

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INSTALLATION OF MAINTENANCE KIT SLIDE 18 STEP 9 : Remove the two screws securing the box assembly unit.

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INSTALLATION OF MAINTENANCE KIT SLIDE 19 STEP 10 : Remove the two screws securing the rear of the box assembly unit. Support unit before removing last screw as it will drop out of position.

Slide 21:

INSTALLATION OF MAINTENANCE KIT SLIDE 20 STEP 11 : Remove box assembly unit.

Slide 22:

INSTALLATION OF MAINTENANCE KIT SLIDE 21 STEP 12 : Remove screws holding the box assembly flushing unit.

Slide 23:

INSTALLATION OF MAINTENANCE KIT SLIDE 22 STEP 12 : Note the position of the flushing pipe into the maintenance tank.

Slide 24:

INSTALLATION OF MAINTENANCE KIT SLIDE 23 STEP 13 : Attach new waste pipe to new flushing unit. This pipe is a tight fit, it should be eased into position about 10mm on the black plastic stem. PLEASE NOTE: THE SHORTER OF THE TWO PIPES IN THE MAINTENANCE KIT IS USED ON THE RIGHT SIDE OF THE MACHINE, THE LONGER PIPE IS USED ON THE LEFT SIDE AS ITS PATH TO THE MAINTANANCE TANK IS MORE CONVOLUTED. BE SURE TO USE THE CORRECT FLUSHING UNIT FOR THE RIGHT SIDE.

Slide 25:

INSTALLATION OF MAINTENANCE KIT SLIDE 24 STEP 14 : Position and attach new flushing unit.

Slide 26:

INSTALLATION OF MAINTENANCE KIT SLIDE 25 STEP 15 : Return flushing pipe end to maintenance tank entry point, making sure it is securely positioned. Incorrect positioning will cause ink spillage on the internal case and components.

Slide 27:

INSTALLATION OF MAINTENANCE KIT SLIDE 26 STEP 16 : New box unit will ship with a plastic white cover on the pump cap assembly and a separately packed wiper blade. Fit new wiper blade into slot but leave cover on assembly until fully re-assembled. REMEMBER TO REMOVE WHITE COVER BEFORE REPLACING THE COVER ON THE RIGHT HAND SIDE

Slide 28:

INSTALLATION OF MAINTENANCE KIT SLIDE 27 STEP 16 : Secure wiper blade to plastic tags inside box assembly unit.

Slide 29:

INSTALLATION OF MAINTENANCE KIT SLIDE 28 STEP 17 : Re-attach pump phase sensor wire.

Slide 30:

INSTALLATION OF MAINTENANCE KIT SLIDE 29 STEP 18 : Secure pump cap assembly unit back into position.

Slide 31:

INSTALLATION OF MAINTENANCE KIT SLIDE 30 STEP 19 : Secure pump phase sensor wire on the rear of the box assembly unit.

Slide 32:

INSTALLATION OF MAINTENANCE KIT SLIDE 31 STEP 20 : Note position of all drainage pipes before replacing the cover of the printer.

Slide 33:

INSTALLATION OF MAINTENANCE KIT SLIDE 32 STEP 21 : Return cover to printer and replace the control panel (repeat steps 1-4 at the start of this presentation). Warning: Remove the white plastic pump cap before replacing cover.

Slide 34:

Please Note You will be pleased to know that the 9800 Stylus Pro Printer comes with two maintenance tanks and two flushing kits, so its double the fun replacing this part on both sides of the machine. The following slides show this procedure. It should be noted the left-side of the 9800 is considerably less complicated that the right-side and that the steps taken to change the flushing unit are virtually the same as already outlined. Many of the components, fixtures and fittings in the left are mirror image parts of those seen on the right.

Slide 35:

INSTALLATION OF MAINTENANCE KIT SLIDE 33 STEP 22 : Remove all screws securing the left hand side of the 9800 printer (see steps 1-4).

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INSTALLATION OF MAINTENANCE KIT SLIDE 34 STEP 23 : Remove left hand case of the 9800 printer.

Slide 37:

INSTALLATION OF MAINTENANCE KIT SLIDE 35 STEP 24 : Note the flushing unit pipe at the back twisting downward toward the left-side maintenance tank.

Slide 38:

INSTALLATION OF MAINTENANCE KIT SLIDE 37 STEP 25 : Remove and replace left flushing unit.

Slide 39:

INSTALLATION OF MAINTENANCE KIT SLIDE 38 STEP 26 : Attach new flushing pipe to flushing unit.

Slide 40:

INSTALLATION OF MAINTENANCE KIT SLIDE 39 STEP 27 : Carefully re-thread the flushing pipe back into maintenance tank and re-attach the flushing unit. Replace the left side cover following steps (1-4) at the start of this presentation.

Slide 41:

End of Presentation Installation of Maintenance Kit for (Epson Stylus Pro 9400/9450/9800)