Category: Education

Presentation Description

No description available.


Presentation Transcript

Reporting & Recordkeeping Requirements §63.1515 – 63.1517: 

Reporting & Recordkeeping Requirements §63.1515 – 63.1517

Reporting and Recordkeeping Requirements: 

Reporting and Recordkeeping Requirements §63.1515 – Notification requirements §63.1516 – Reporting requirements §63.1517 – Recordkeeping requirements

Notification Requirements: 

Notification Requirements §63.1515

Notification Requirements: 

Notification Requirements Initial Notification - §63.1515(a) 1515 Notification of compliance status - §63. (b) Required Notices

Initial Notification Requirements: 

Initial Notification Requirements Must submit if: Area source becomes a major source New or reconstructed affected or major affected sources Intends to construct or reconstruct affected source


Must submit by: 120 days after effective date ( if startup date precedes effective date), or Within 120 days of becoming subject to rule


Information that goes in initial notification per 63.9(b)(2) Identity of relevant standard Owner/operator


Physical address of source Nature, size, design, method of operation, capacity Major or area


In addition to initial notification, Notice of special compliance obligations (see 63.6(b)(3),(4))


Notice of performance tests and VE tests Additional notice requirements for sources using CMS


Notification of performance tests and VE tests Performance test notice – 60 days prior to test Opacity or VE test notice – 30 days prior to test


Additional information required in notices for sources using CMS Requirements defined in 63.9(g), e.g., date of CMS performance evaluation

Notification of Compliance Status: 

Notification of Compliance Status General requirements: Required of each owner and operator Within 60 days of compliance dates in §63.1501


General Requirements Cont’d.: Signed and accuracy certified by responsible official May be submitted in following manner: In operating permit application


May be submitted in following manner Cont’d.: In amendment to operating permit application Separate submittal Combination of above

Notification of Compliance Status: 

Notification of Compliance Status All information required by 63.9, e.g., Method of determining compliance Test results Required Information

Required Information Cont’d.: 

Required Information Cont’d. Methods to determine continuous compliance Statement as to compliance


Approved site-specific test plan and CMS performance evaluation results Unit labeling per §63.1506(b) Required Information - continued

Required Information - continued: 

Required Information - continued Operating parameter value (range) for each affected source or emission unit Include supporting documentation Procedure use to establish value (lime, injection rate, flux rate, etc.)


Capture/collection equipment design information Conformance with bag leak detection specifications Required Information - continued


Documentation specifications for afterburner used on scrap dryer/delac/decoat kiln Documentation of specifications for sweat furnace afterburner – temperature/residence time Required Information - continued

Required Information - continued: 

Required Information - continued Approved OM&M Plan Startup, shutdown, and malfunction plan

Reporting Requirements §63.1516 : 

Reporting Requirements §63.1516

Required Reports: 

Required Reports Startup, shutdown, and malfunction plan-§63.1516(a) Excess emissions/summary report- §63.1516(b)

Required Reports Cont’d.: 

Required Reports Cont’d. Annual compliance certifications- §63.1516(c)

Startup, Shutdown, and Malfunction (SS&M) Plan: 

Startup, Shutdown, and Malfunction (SS&M) Plan Develop/implement Plan according to 63.6(e)(3)

Startup, Shutdown, and Malfunction (SS&M) Plan Cont’d.: 

Startup, Shutdown, and Malfunction (SS&M) Plan Cont’d. For malfunctions, plan to also include: Procedures to determine and record cause Corrective actions to be taken

Excess Emissions Summary Report: 

Excess Emissions Summary Report Required semiannually (every 6 months) 60 days after end of 6-month period Must contain information on CMS performance per 63.10 (c) General

Excess Emissions Summary Report Cont’d. General: 

Excess Emissions Summary Report Cont’d. General When no deviations from parameters-report “No excess emissions”


Corrective action, per OM&M Plan, not initiated within 1 hour for: Bag leak detection alarm COM deviation VE from aluminum scrap shredder Report required if . . .


Report required if . . . Excursion from approved operating parameter value or range Action taken not consistent with SS&M Plan

Report required if . . . : 

Report required if . . . Affected source not operated according to this subpart Deviation from 3-day, 24 hr rolling avg. emission limit for SAPU

Excess Emissions Summary Report: 

Excess Emissions Summary Report Thermal chip dryer – Only unpainted aluminum chips used Dross-only furnace – Only dross used Required Certifications


Required Certifications- continued Sidewell group 1 furnace, w/APCD- Molten metal level above top of hearth/ sidewell passage during reactive fluxing, and

Required Certifications- continued: 

Required Certifications- continued Reactive fluxing only in sidewell (or hearth) equipped with APCD for PM, HCI, D/F Group 1 melting/holding furnace, w/o APCD – Only clean charge used


Required Certifications- continued Group 2 furnace Only clean charge used No reactive fluxing In-line fluxer using no reactive flux – Only nonreactive, non-HAP fluxes used


Submit results of any performance test documenting: Test methods and procedures Process operations Monitoring parameters ranges/values for each test

Annual Compliance Certifications: 

Annual Compliance Certifications Required by 40 CFR part 70 or 71 Certify continuing compliance, for the year, based upon: Any period of excess emissions reported as required

Annual Compliance Certifications Cont’d.: 

Annual Compliance Certifications Cont’d. Met all monitoring, recordkeeping, and reporting requirements

Recordkeeping Requirements §63.1517: 

Recordkeeping Requirements §63.1517

Recordkeeping Requirements: 

Recordkeeping Requirements General requirements for keeping records Subpart RRR General Provisions (63.10(b)) • Specific requirements of subpart RRR

General Recordkeeping Requirements Subpart RRR: 

General Recordkeeping Requirements Subpart RRR Retain records for 5 years – most recent 2 yrs onsite, remaining 3 yrs offsite

Subpart RRR Cont’d.: 

Subpart RRR Cont’d. Retain on microfilm, computer disks, magnetic tape, microfiche Report information on paper or on disk

General Provisions § 63.10(b): 

General Provisions § 63.10(b) Process SS&M’s APCD malfunction and maintenance on APCD Required Records

Required Records Cont’d.: 

Required Records Cont’d. Information necessary to show conformance with SS&M Plan, e.g., checklist Each period during which CMS malfunctions or is inoperative


Required Records - continued Results of performance/ VE/opacity tests, CMS performance evaluations CMS calibrations, adjustments, maintenance


Documentation of notifications - initial and compliance status Keeps records supporting applicability determination that source is not subject to standard Required Records - continued

Subpart RRR Recordkeeping Requirements : 

Subpart RRR Recordkeeping Requirements For affected sources/emission units controlled by fabric filter Required Records


If bag leak detection system used, keep records of: Total operating hours of source Each alarm Time of corrective actions Cause of alarm, corrective actions taken


If COM used, keep records of: Opacity measurement data Explanations for periods when 6 minute opacity exceeds 5%, including Cause and time of emissions and corrective action taken Time of corrective actions


Affected sources controlled by afterburner, keep records of 15-minute average operating temperatures (cont’d on next page)


Periods when 3-hr average temperature < established minimum Explanation of cause, corrective actions Annual Inspections


For scrap dryer/delacq/decoat kiln and group 1 furnace Subject to D/F and HCI emission standards, and Controlled by lime-injected fabric filter


Keep records of: 15-minute average inlet temperatures 3-hr block average temperature > established max (+25F) Explanation of cause, corrective actions


Sources controlled by lime-injected fabric filter, keep records of: Inspections of feeder hopper to verify presence/flow of lime (Cont’d. on next page)


For flow monitors, pressure drop sensors or load cells--monitor and sensor output If blockages occurred, cause and corrective actions


Daily inspection of lime feeder setting, if monitored For deviations cause of blockage and corrective actions Sources controlled by lime-injected fabric filter - continued


Noncontinuous lime injection system Monitored per approved alternative monitoring requirements (63.1510(v)), record: Details of each lime addition Average lime addition rate


Group 1 furnaces, or in-line fluxers, keep records of: 15-minute block average flux injection Total flux injection rate


Calculations Periods when rate > established operating parameter value Corrective actions taken


CMS, keep records required by 63.10(c ), e.g.: All CMS measurements Date/time CMS was inoperative Nature of repairs to CMS Procedures for CMS quality control program


Each affected source/emission unit subject to standard in lb/ton of feed/charge Records of feed/charge (or throughput) weights For each operating cycle or


Time period used in performance test For group 1 furnace w/o APCD Approved site-specific monitoring plan Document conformance with plan


For thermal chip dryer, dross-only furnace, group 1 melting/holding furnaces w/o APCD keep records of: All charge materials


Group 1 sidewell furnace w/APCD Maintain operating logs documenting Level of molten metal during fluxing Fluxing only to sidewell or hearth w/ APCD


For in-line fluxer using no reactive flux Maintain operating logs documenting each flux used For group 2 furnaces, records of All charge materials All fluxing materials


For each affected source/emission unit subject to labeling requirements Records of monthly inspections for proper unit labeling


For emission capture/collection and closed vent system Records of annual inspections Records for any approved alternative monitoring or test procedure


Copy of all required plans, including SS&M Plan OM&M Plan (major and area sources) Site-specific SAPU emission plan


For each SAPU Total charge weight, or Total aluminum produced for each 24-hr period Calculations of 3-day, 24-hr rolling average emissions

Documents a Facility Must Submit: 

Documents a Facility Must Submit Initial notification (1time) Notification of compliance status (after any req’d performance/opacity/VE test)


OM&M Plan (1 time, updates as needed) Excess emission/summary report (1/6 mo)


Annual compliance certification (1/yr) Site specific test plan (Prior to performance tests)

authorStream Live Help