Galil's High Performance Ethernet Controllers & Drives for Robo

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Galil's High-Performance Ethernet Controllers and Drives For Robotic Applications Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com

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Introduction: About the Company Established Reputation and Long History of Success • Founded in 1983 by Jacob Tal and Wayne Baron • Introduced 1 st microprocessor-based servo controller • Profitable for over 100 consecutive quarters • Delivered over 500,000 controllers world-wide Excellent Technical Support and Service • World-wide network of factory-trained reps & distributors • Technical support team with over 100 man-years of motion control experience • On-line support tools at www.galil.com 2 Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com

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Introduction: The Galil Support Team • Live, prompt technical support • Over 100 years of combined motion control experience • Degreed MEs and EEs “ The mission of Galil’s experienced Applications Department is to provide prompt and accurate technical assistance to help OEMs successfully deliver their products to market ” 3 Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com

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Introduction: The Galil Support Team • VP/Sr. Member of Tech Staff Kaushal Shah • Application Engineering Team Todd Shearer (New England) John Hayes Andy Herum Robin Riley Stephen Otis DJ Roberts Marissa Tucker • Chairman of the Board Jacob Tal • President & CEO Wayne Baron • VP of R&D Brian Kambe • VP of Marketing/Sales Lisa Wade • National Sales Manager Mark Middleton • VP of Operations • Order Entry & RMAs • Finance/Commissions • Receptionists/Admin 4 John Thompson Shaila Shah Roni Ransome Angie Luzaki Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com

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Introduction: Tools and Resources • LIVE Tech Support Provided at Galil headquarters: Galil Motion Control, Inc. 270 Technology Way Rocklin, CA 95765 Toll Free: 800-377-6329 Phone: 916-626-0101 Fax: 916-626-0102 Hours: 8am to 5pm PST Monday - Friday • When calling please provide: - Name - Company - Address - Phone/Email - Galil Products and revisions (Serial Numbers if possible!) - Problem - Error messages 5 Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com

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Online Support Tools • Reference Application Notes http://www.galilmc.com/support/application-notes.php Product Catalog with Specs and Pricing http://www.galilmc.com/support/catalog.php ServoTrends Newsletter and Archives http://www.galilmc.com/support/servotrends.php Customer applications and videos http://www.galilmc.com/support/smartmoves.php • Learning Tools Online Tutorials and Two-minute How-to Videos http://www.galilmc.com/learning/tutorials.php MotionCode tm Toolkit with downloadable programs http://www.galilmc.com/learning/motioncode.php MotorSizer tm Software for easy sizing of motion systems http://www.galilmc.com/learning/motorsizer.php HelloGalil tm Quick start for PC programming languages http://www.galilmc.com/learning/hellogalil.php • Community Forum http://www.galilmc.com/forums/ubbthreads.php TechTalk Blog http://www.galilmc.com/techtalk/index.php 6 Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com

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About the Products: Overview • Leading Edge - 32 bit microcomputer with high-speed processing - On-board program memory with multitasking • Easy to Use - 2 letter, English-like instructions - Software tools for servo tuning • Cost Effective - 100 qty price guarantee; as low as $100/axis • Flexible - Available in 1 through 8-axis configurations - Configurable for steppers and servos on any axis - Box-level or card-level; PCI, RS232, and Ethernet • Easy to Customize - Firmware & hardware customized to specifications 7 Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com

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About the Products: Programming Features • Non-volatile Memory • For storing application programs, variables and arrays • Frees host for other tasks • Event Triggers • At time, At position, At input, At speed • Multitasking • Execution of up to eight application programs simultaneously • Logical Functions • Conditional JUMPS and IF/THEN/ELSE/Constructs • Mathematics • Arithmetic and trigonometric functions 8 Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com

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About the Products: I/O Features • Feedback • Accepts both main and auxiliary encoders for each axis • SSI, BiSS, and sinusoidal encoder interface options • Forward and reverse limits and home input for each axis • Uncomitted I/O • Opto-isolated • Analog inputs on most controllers • Expandable I/O • High speed position capture • High speed position compare 9 Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com

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About the Products: Options to Fit every Application • Format • Available in 1-through 8-axis formats • Box-level or card-level; Bus-based or stand-alone • Communication • Ethernet/RS232, USB, or PCI cards • Motor types • “Mix-n-Match” motor types: User-configurable for steppers, servos and piezo ceramic motors on any combination of axes • Variety of internal amplifier options • Custom solutions available 10 Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com

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About the Products: Latest Generation Galil Controllers • Multi-axis Ethernet Motion Controllers - DMC-40x0 Accelera - DMC-41x3 Econo New! • Single-Axis Ethernet Motion Controllers - DMC-300xx Pocket Motion Controller New! • Ethernet I/O Controllers - RIO-47xxx Pocket PLC • Software Tools - GalilSuite New! - GalilTools Servo Tuning 11 - Frequency Analy Sold & Serviced By: Software - New! ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com

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Multi-axis Features- Handles any Mode of Motion • Point-to-Point Positioning • Position Tracking • Jogging • Linear and Circular Interpolation • Tangential Following • Helical • Electronic Gearing • Electronic Cam • PVT Mode • Teach and Playback 12 Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com

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Position Control Systems BLOCK DIAGRAM HOST COMPUTER 13 MOTION CONTROLLER Sold & Serviced By: DRIVER POSITION SENSOR MOTOR AND LOAD ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com

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Motion Controller Functions COMMAND PROFILE GENERATOR R X Σ + - C POSITION DECODER V FILTER FUNCTIONS Decode Position Feedback Generate Desired Position R( t ) Close the Position Loop Stability Compensation 14 P Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com

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Filter Operation Proportional Derivative Integral Functions: Proportional Derivative Integral 15 P(k) = KP · X(k) D(k) = KD · [X(k) - X(k-1)] I(k) = KI · X(k) + I(k-1) For speed of response For stability and damping For accuracy - slow response Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com

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System Elements FILTER DESIRED POSITION GENERATOR R + - C X Y Σ G DAC AMP POSITION DECODER P 16 M Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com

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A CCELERA - Sizzling Speed. Fully Loaded DMC-40x0 in 1-4-axis and 5-8-axis options 17 Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com

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ACCELERA - Sizzling Speed. Fully Loaded. Feature Specification Servo Update Rate 32 µsec/axis Output Pulses for Steppers 6 MHz Encoder Inputs 22 MHz Processor Type RISC Command Processing Time 40 µsec Memory 2000 lines X 80 characters Variables 510 Array Elements 16,000 Communication Ethernet, 2x RS232 Serial PCI Option DMC-18x6 18 Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com

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ECONO: Lowest Priced Controllers Just Got Smarter DMC-41x3 in 1-4-axis card and -BOX Options 19 Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com

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ECONO: Lowest Priced Controllers Just Got Smarter Feature Specification Servo Update Rate 62 µsec/axis Output Pulses for Steppers 6 Mhz Encoder Inputs 15 MHz Memory 2000 lines X 80 characters Variables 510 Array Elements 16,000 Communication Ethernet (Auto MDIX), USB, RS232 Serial 20 Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com

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Accelera and ECONO Internal Drive Options 21 Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com

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Why Sinusoidal Amplifiers? • Sinusoidal commutation • Minimizes torque ripple. Ideal for linear motors. • Does not require hall feedback to commutate. • Compatible Models • • • 22 ACCELERA Series, DMC-40x0 ECONO Series, DMC-41x3 Pocket Motion Controller, DMC-30012 Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com

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Single-Axis Motion Controller & Drive DMC-30000 Pocket Motion Controller Smart. Compact. Low Cost . 23 Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com

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DMC-30000 Pocket Motion Controller Feature Specification Servo Update Rate 125 µsec/axis Output Pulses for Steppers 3 Mhz Encoder Inputs 15 MHz Processor Type RISC Memory 1000 lines X 40 characters Variables 254 Array Elements 3,000 Communication 2x Ethernet Port, 1 RS232 24 Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com

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Key Benefits - Daisy Chain Ethernet •Multiple DMC-30000 can be daisy chained over Ethernet without the use of an external hub •DMC-30000 is ideal for single-axis motor control where compact size, low cost and control at remote location is important. •DMC-30000 does not replace Galil ’s central, multi-axis controllers which are ideal for tightly coupled coordinated motion. 25 Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com

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DMC-30000: Compact DMC-30012 controller & drive 3.9 ” x 5.0” x 1.5” box DMC-30010 controller only 3.0 ” x 4.0” card 26 Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com

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DMC-30000 Internal Amplifier Options Drive Model # of Axis Motor Type Specs DMC-30012 1 Sinusoidal Brushless or 10A Continuous Brush servo 15A peak 20-80 VDC DMC-30017 1 1/256 Microstepper 6 A/Phase 20-80 VDC 27 Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com

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Ordering Information for DMC-30000 DMC-30000-OTHER 0 - No Amp, 1 - No Amp, DC-DC converter 2 - Sine Amp, DC-DC converter 7 - Stepper Amp, DC-DC converter 1 - Number of Axis - 0 - Standard Quad Feedback 1 - Sine/Cosine Feedback Example Description Single Piece 100 Piece DMC-30012 Single Axis Controller box with internal 800W sine drive and 20-80VDC Input $695 $445 28 Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com

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RIO Pocket PLC Smart. Compact. Low-Cost. Packed with I/O 29 Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com

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RIO-47xxx Pocket PLC Analog and Digital I/O with intelligence in a cost-effective, compact unit Pocket PLC in Standard Box 30 Pocket PLC with Screw Terminals and DIN Tray Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com

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Smart. Compact. Low Cost. Lots of I/O. Feature Specification (RIO-4710x) Opto-isolated I/O Analog Inputs Analog Outputs PID Loops Expanded Memory Option Compact Processor Type Memory Expanded Memory Option Variables Array Elements Expanded Memory Option Communication 32 8 8 2 6 3.9 ”x4.3”X1.3” RISC 200 lines X 40 characters 400 lines X 80 characters 126 400 1000 1x Ethernet Port (PoE) 1x RS232 Serial 31 Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com

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RIO Options RIO-47xxx-OTHER 0 - Standard Memory 2 - Expanded Memory 1 - Metal box enclosure 2 - PLC with Screw Terminals, DIN 16 high power outputs Example Description Single Piece 100 Piece RIO-47100 8 high power digital outputs 8 low power digital outputs 16 digital inputs (All digital I/O Opto-isolated) 8 12bit 0-5V Analog Inputs 8 12bit 0-5V Analog Outputs $295 $195 32 Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com

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GalilSuite Software Demonstration 33 Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com