MicroE Systems Mercury II Product Presentation

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MicroE Systems Mercury II Product Presentation

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PowerPoint Presentation: 

Mercury II ™ Encoders Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com

PowerPoint Presentation: 

Mercury II Encoder Family Model Resolution Output Top Speed Scales MII6000 5µm - 1.2nm Quadrature or Serial Word 10m/s Tape, Linear Glass, Rotary Glass MII5000 5µm - 1.2nm Quadrature or Serial Word 10m/s Tape, Linear Glass, Rotary Glass MII1900 5µm - 1.2nm* Analog 7.2m/s Tape, Linear Glass Sold & Serviced By: MII1600 5µm - 0.5µm Quadrature 20m/s** Tape ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com * Dependent on customer ’s electronics ** At x4 interpolation only www.microesys.com

PowerPoint Presentation: 

Mercury II Encoder Family Common Features • Dual Laser optical configuration - Laser 1 = Main track - Laser 2 = Index track • Metal tape scale capability • Stick-on index • Stick-on left and right limits (except MII1600/1900) • Double shielded cable • Standard 15 pin D-Sub connectors • Automatic Gain Control (AGC) Sold & Serviced By: • Broad alignment tolerances • CE and RoHS Compliant ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com www.microesys.com

PowerPoint Presentation: 

MII1600 • Digital in the head, A-quad-B • 20µm pitch Metal tape scale • Factory set 0.5µm, 1µm, 2.5µm or 5µm resolution and repeatability • Index Window is ~20µm wide • Outputs are all differential • Single ended Sin/Cos signals for alignment verification • No electronics in the DB15 connector • Same pin-map as Renishaw RGH24 • Standard ½, 1, 3 and 5 meter cable lengths ¾ MII1600L with single ended limits currently under development A, B Index Window Sin/Cos (alignment) Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com

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MII1900 • Analog Sin and Cos • 20µm pitch metal tape or glass scale • Excellent signal to noise ratio allows interpolation up to 14 bits (x16,384) with customer gain, offset and phase corrections • Index Window is ~20µm wide • Outputs are all differential • No electronics in the DB15 connector • Standard ½, 1, 3 and 5 meter cable lengths ¾ MII1900L with single ended limits currently under development Sin/Cos Index Window Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com

PowerPoint Presentation: 

MII1900/1600 Product Overview • Customizable - Cable length up to 10 meters - Alternate pin maps - Alternate connector - Custom housing (high volume OEM) • Easy to align - Optional alignment tool - Optional software - Oscilloscope • Optional marker tape scale with laser written index marks Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com

PowerPoint Presentation: 

MII1900/1600 Alignment Tools • Alignment tool kit - Computer Interface Adaptor, Alignment Tool, 9V Power Supply - Recommended for setup (red/yellow/green LEDs) - Separate models for MII1900 vs. MII1600, S vs. H connectors - Can be customized for alternate pin maps and connectors - Does not support servo control - no pass-through • SmartPrecision II Software - Works with Alignment Tool and Computer Interface Adapter - Priced separately (CD + RS232 interface cable) Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com

PowerPoint Presentation: 

MII1600/1900 Qualification Testing Extensive design validation and qualification testing performed Test Spec EMI immunity EN61000-4-3, -4, -5, -6 ESD compliance EN61000-4-2 Mechanical vibration 30G @ 17Hz Mechanical Shock 300G, 0.5 ms half sine Thermal shock and cycling 0 ° C to 70 ° C Accuracy See Datasheet Resolution See Datasheet Output signal noise MII 1600: 1 μ m peak-to-peak @5kHz MII 1900: 5nm RMS at 5kHz bandwidth Speed 7.2 M/s Repeatability MII 1600: +/- 1 LSB MII 1900: +/- 5nm (@ 4000x) Contamination resistance Less than 50% signal drop Supply voltage variances Highly Accelerated Life Testing 4.75V to 5.25V 1000 hours 85/85 Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com Operating environment 10% to 90% RH non-condensing

PowerPoint Presentation: 

MII1900 Long Range Accuracy Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com

PowerPoint Presentation: 

MII1900 Short Range Accuracy Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com

PowerPoint Presentation: 

Mercury II 5000 Mercury II 5000 Models Model Resolution Mercury II 5800 5µm - 1.2nm (x4 - x16,384) Mercury II 5700 5µm - 5nm (x4 - x4000) Mercury II 5500 5µm - 50nm (x4 - x400) Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com

PowerPoint Presentation: 

Mercury II 5000 • A-quad-B output with 1LSB index and limits; tri-state alarm for low / high signal • High speed serial word available • High speed - Up to 10m/s @ 0.2µm - Up to 5m/s @ 0.1µm • User-programmable resolution from 5 µm to 1.2nm • All electronics in the sensor, including interpolation up to x16384 • AGC for resistance to scale contamination and long term stability 1 LSB Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com

PowerPoint Presentation: 

Mercury II 5000 • Many programmable features - Resolution - Quadrature output frequency - Low-pass filter frequency - Limit polarity - Serial word format • 1m or 5m double-shielded sensor cable; 12 conductors • All outputs are differential • Pin map matches Renishaw RGH24 • Required Alignment Tool: - Pushbutton setup process - Setup LED ’s - Built-in SmartPrecision II Software - Ethernet software interface - 5V Power supply - Not for use while in servo control (signals do not pass through) Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com

PowerPoint Presentation: 

MII5000 Customization • Alternate connector or pin map • Cable lengths, up to 10m • Custom serial word interface may require NRE charge. (ex: Panasonic controller) • ULE glass scales (ultra low expansion; CTE = 0) • Linear scale with embedded chrome index and limits (ex: 303-00189) • Custom rotary or rotary segment gratings • ETC. MicroE, as always, is willing to consider any reasonable business opportunity 303-00189 Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com

PowerPoint Presentation: 

MII5000 Unique Selling Points Only digital-from-the-sensor encoder with all of these features: • Integral dual limits • Stick-on index • Up to 1.2nm resolution • 11mm sensor Z height • Programmable resolution • Option for high speed serial word output • Broadest alignment tolerances of any 20 μ m encoder system • Fastest encoder available with 0.1 μ m digital output (5m/s) Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com

PowerPoint Presentation: 

MII5000 Qualification Testing Extensive design validation and qualification testing performed Test Spec EMI immunity EN61000-4-3, -4, -5, -6 ESD compliance EN61000-4-2 Mechanical shock 300G 0.5 ms half sine Mechanical vibration 30G @ 17Hz Thermal shock and cycling 0 ° C to 70 ° C Accuracy See Datasheet Resolution See Datasheet Output signal noise 30nm peak to peak @ full bandwidth Speed 5 meters/second Repeatability +/- 1 LSB maximum Highly Accelerated Life Testing 1000 hours 85/85 Supply voltage variances Operating environment 5V +/- 0.25V 10% to 90% RH non-condensing Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com

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MII5000 Short Range Accuracy On Tape Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com

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MII5000 Short Range Accuracy On Glass Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com

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MII5000 Long Range Accuracy On Tape After two-point linear correction Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com

PowerPoint Presentation: 

MII5000 Long Range Accuracy On Glass Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com

PowerPoint Presentation: 

MII6000 • Repackaging of the MII5000 product • All the same features as the MII5000 but with some external electronics • Significantly smaller read head • Power dissipation in the head reduced 72% • LED indicators in the connector - Signal Strength (red, yellow, green and purple) - Index (green) - Left Limit (blue) - Right Limit (red) • MII6000V vacuum version Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com

PowerPoint Presentation: 

MII4000 • Grandfather of Mercury II • Forerunner to the MII5000 product • All the same features as the MII5000 but with external electronics • Built-in LED signal strength indicators • Built-in calibration push button • No alignment tool • Connects directly to Ethernet for access to SmartPrecision II software Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com

PowerPoint Presentation: 

Metal Tape Scales • Inconel 625 substrate (CTE: 12-15ppm/ºC) • Laser written pattern - Main track - Dark region - Reference track (laser written or stick-on) • Index • Left limit • Right limit • Peel-and-stick adhesive backing • Protective blue film • Installation tool • ± 30µ m/m long range accuracy before linearization ¾ Non-reflective reference track available soon - Improved contamination resistance - Reduces the incidence of false index or limits - Requires customized MII1900 or MII1600 - Laser written index and limits only (no stick-on markers) Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com

PowerPoint Presentation: 

Linear Glass Scales • 2.5mm thick B270 float glass substrate (CTE: 8-9ppm/ºC) • Chrome deposition pattern • Gratings all cut to length in-house - ≤ 130mm cut from 303-00159 - 130mm < x ≤ 1000mm cut from 303-00166 • Model #: MIILXXX (XXX= total length in mm) • Part #: 303-00159-XXX or 303-00166-XXX (XXX= total length in mm) • Long range accuracy - Short: ± 1.5µm standard, ± 1.0µm high accuracy grade - Long: ± 5.0µ m standard, ± 2.0µ m high accuracy grade • Custom scales available with chrome index and limits • Custom substrates available: Quartz, ULE, etc. 303-00159 303-00166 Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com

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Rotary Glass Scales • 2.5mm thick B270 float glass substrate (CTE: 8-9ppm/ºC) • Chrome deposition pattern • Three standard models - MIIR4513-HI (pn: 190-00102) - MIIR6425-HJ (pn: 190-00103) - MIIR12151-HK (pn: 190-00104) • Available without hubs 190-00102 190-00103 190-00104 Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com

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Coming Soon!! MII1900L and MII1600L • Same as MII1900/1600 but with single ended left and right limits - Microprocessor controlled - Calibration required • USB based alignment tool and software - Power the tool and encoder from the USB port Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com