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Premium member Presentation Transcript PowerPoint Presentation: ROBO Expo Introduction to the Next Generation of Cylinder Including the Mini & Micro ROBO Cylinders Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.comPowerPoint Presentation: IAI Overview Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 2PowerPoint Presentation: IAI Worldwide Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 3PowerPoint Presentation: IAI Head Office - Japan New Addition Name Location Land Building Addition Floor Area Addition Structure Addition : IAI Obane Factory : 416-4 Obane Shimizu, Shizuoka City, Shizuoka Pref. : 142,040 sq.ft. Sold & Serviced By: : 12,195 sq.ft. ELECTROMATE : 115,270 sq.ft. Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 : 10 stories www.electromate.com sales@electromate.com 4PowerPoint Presentation: 2008 Fuji Economic Group Survey Single Axis Robot (Units Sold) Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 5PowerPoint Presentation: 2008 Fuji Economic Group Survey Single Axis Robot (Units Sold) Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 6PowerPoint Presentation: Introduction to IAI Products Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 7PowerPoint Presentation: Robo Cylinder Series • Compatible with various mounting mechanisms (clevis, trunnion, etc.) • Multi-point positioning to a maximum of 512 points • Running cost just 1/3 to 1/10 that of an air cylinder • Comes with the AQ seal, which minimizes the frequency of greasing • Four series to choose from: ERC2, RCP2, RCA, RCS2 • New Position Controllers (PCON, ACON, SCON) and Programmable Controllers (PSEL, ASEL, SSEL, XSEL) are available. Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 8PowerPoint Presentation: Product Lines Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 9PowerPoint Presentation: Product Lines Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 10PowerPoint Presentation: Product Lines Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 11PowerPoint Presentation: Product Lines Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 12PowerPoint Presentation: Product Lines Controllers PCON ACON Sold & Serviced By: PSEL ASEL SCON S ELECTR OMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 13PowerPoint Presentation: Single Axis Position Robo Cylinder Controllers Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 14PowerPoint Presentation: 2-Axis Robo Cylinder Controllers • 2 Axes of motion of Robo Cylinders is now possible with a single 2 axis controller • Applicable to RCP2, RCA, RCS, RCS2 actuators Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 15PowerPoint Presentation: 2-Axis Applications Cutting Actuators: X: RCP2-RGD4C Z: RCP2-RGD4C Controller: Assembly Actuators: X: RCA-SA5C Y: RCA-SA5C Controller: Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 16PowerPoint Presentation: 2-Axis Applications Pick & Place Actuators: Y: RCP2-SA5C Z: RCP2-SA6C Controller: Push & Hold Actuators: X: RCS2-SA5C Y: RCS2-SA5C Controller: Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 17PowerPoint Presentation: Product Lines Single Axis Robots IS(P)A IF ISDA FS RS Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 18PowerPoint Presentation: Product Lines SCARA Robots IX-NNN - Standard IX-NNW - Dustproof/Splash-proof IX-NSN - High Speed Sold & Serviced By: IX-NNC - Clean Roo ELE CTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 19PowerPoint Presentation: Product Lines SCARA Robots (continued) IX-UNN - Wall Mount IX-TNN - Wall Mount IX-HNN - Ceiling Mount Inverse IX-INN - Ceiling M Sold & Serviced B y: ELECTROMATE Inverse (Tabletop Mount) Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 20PowerPoint Presentation: SCARA Applications Assembly Measurement & Sort IX-NNN5020 IX-NNN2515 Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 21PowerPoint Presentation: High Speed IX SCARA High Speed Type • Higher speed motors • Faster processing • More intelligent control of payload • Max payload up to 20kg • Vertical axis stroke up to 200mm • Arm length up to 800mm • Quicker cycle times • Multiple model types Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 22PowerPoint Presentation: Product Lines Clean Room Type RCP2CR IS(P)DCR RCACR IX-NNC RCS2CR Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 23PowerPoint Presentation: Product Lines Dust & Splash Proof (IP65 rated) RCP2W-RA4C/RA6C IS(P)WA IX-NNW Sold & Serviced By: RCAW-RA3C/RA4C RCS2W-RA4C RCP2W-RA ELECTRO MATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 24PowerPoint Presentation: Product Lines RCS2-RA13R Ultra-High Thrust Actuator • Max press force of up to 2 tons (19,600 N) • Repeatability of +/- 0.01mm • Move loads of up to 500 kg horizontally and 300 kg vertically • Brake option available for Moment Load Torque Load 2 vertical applications • The actuator integrates a ball spline to accept radial and Sold & Serviced By: rotational loads ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 25PowerPoint Presentation: Product Lines 1-axis control Control up to 3 units XSEL-P/Q Applicable Controllers RCS2-RA13R Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 26PowerPoint Presentation: Product Lines Dust & Splash Proof (IP67 rated) • Able to withstand strong/repeated splashes or washing processes • Watertight, Complete protection from dust • Two types for different applications RCP2W-SA16C Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 27PowerPoint Presentation: Multi-axis Applications Water Jet Cutting Actuators: X, X ’: ISWA Y: RCP2W Controllers: Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 28PowerPoint Presentation: Multi-axis Applications Finishing Actuators: ISA-MXM, RS ISA-MXM, RS Controller: Cutting Actuators: X: RCA-SA4R Y: RCA-SA5R Z: RCP2-RTC Controllers: Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 29PowerPoint Presentation: DXF Converter Software with SEL Software • Eases the inputting of data by directly importing point data from a 2D DXF CAD file to the point table for complex motion paths • Reduces the errors from manually typing in point value data • Fine speed control and path precision can be realized Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 30PowerPoint Presentation: DXF Converter Software with SEL Software Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 31PowerPoint Presentation: Product Lines Cartesian Coordinate Systems ICS(P)A2 ICS(P)A2/3-Gantry ICS(P)A4 Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 32PowerPoint Presentation: Product Lines Tabletop Robots (TT-200/TT-400) •Available as cantilever or gantry, and 2 or 3 axes •Sizes available: 200 x 200 and 400 x 400 •Easy to operate design includes push button start/stop, program select switch, and program number/error code display •Built in controller will operate with newer X-SEL software •Pre-configured, compact design allows it to be portable •Good for work cell production flow; multiple units can feed one robot for part loading Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 33PowerPoint Presentation: Product Lines TT-A3-I-2020-10B Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 34PowerPoint Presentation: Product Lines •Enables a simple method of connecting a PLC to a series of ACON and PCON controllers •Up to 16 controllers can be connected together •Controllers can be multiplexed through the use of REXT-SIO units •REXT-CTL units can also be used to connect SCON and PCON-CF controllers •Supports DeviceNet, Profibus, CC-Link, or Modbus •Controllers are DIN rail mounted •Power and safety connections are connected via a bus and are thus wired once instead of multiple times Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 35PowerPoint Presentation: Latest Products Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 36PowerPoint Presentation: Mini ROBO Cylinder Mini ROBO Cylinder • A great air cylinder replacement • 18 new models to choose from • Strokes from 20mm to 288mm • Lead screw or Ball screw driven • Load capacity up to 6kg • Max speeds up to 1600mm/s (with linear servo) Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 37PowerPoint Presentation: Mini ROBO Cylinder Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 38PowerPoint Presentation: Mini ROBO Cylinder Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 39PowerPoint Presentation: Mini ROBO Cylinder Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 40PowerPoint Presentation: Mini ROBO Cylinder Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 41PowerPoint Presentation: Mini ROBO Cylinder Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 42PowerPoint Presentation: Latest Products Micro Cylinder RCL • Compact size (16mm diameter) • Smooth quiet operation with linear motor • Built in encoder supports multiple positioning points (up to 512 points). • Acceleration up to 2G and loads up to 2 kg • Brake option available for use in vertical applicati Sold & Serv iced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 43PowerPoint Presentation: Latest Products Micro Slider RCL-SA • Space saving compact linear servo slider • Smooth quiet operation with linear motor • Built in encoder supports multiple positioning points (up to 512 points) • Acceleration up to 2G and loads up to 2 kg Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 44PowerPoint Presentation: PSEP / ASEP Controllers Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 45PowerPoint Presentation: Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 46PowerPoint Presentation: Latest Products NS - Rotary Nut Actuator •Long strokes up to 3,000 mm •High Speeds up to 2,400 mm/s •Up to 80 kg payload •Up to 1G acceleration / deceleration •Multiple Slider Specification •Rotary Nut •Space-saving Design Single Slider Specification Double Slider Specification Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 47PowerPoint Presentation: Latest Products NS - Rotary Nut Actuator New Small Type (60W) New Medium Type (200W) Large Type (40 Sold & Service d By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 48PowerPoint Presentation: Latest Products Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 49PowerPoint Presentation: Latest Products Robo Rotary (RCP2-RT) : New Smaller & Larger Size ● Two additional sizes to the family: Smaller & Larger Sizes ● Smaller Size is the smallest outside size among the competition ● Hollow Output Shaft for installed wiring and equipment to pass through ● Multi-Rotation Type (L) is a standard option Vertical Type RTBB(L) Flat Type Large Size Medium Size (Existing) RTB(L) Small Size RTBS(L) Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com RTCB(L) RTC(L) RTCS(L) sales@electromate.com 50PowerPoint Presentation: Latest Products RCP2-RTL with Multiple Rotation Capabilities +/- 9999.99 degrees when commanded to a position 18~28 revolutions when commanded to a position Unlimited rotations CW or CCW when indexing* Vertical Type RTBB L Flat Type *The distance of a single rotation during indexing is limited to +/- 360 degrees or less Large Size Medium Size (Existing) RTB L Small Size RTBS L Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com RTCB L RTC L RTCS L sales@electromate.com 51PowerPoint Presentation: Latest Products Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.comPowerPoint Presentation: Latest Products - Reverse Motor Mount Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.comPowerPoint Presentation: Latest Products Cartesian Coordinate Systems IK2 (2-axis linear) X-Y IK3 (3-axis linear) X-Y-Z 2-3 axes of motion IK Series Complete Kits • Uses ROBO Cylinder actuators for a compact multi-axis system • Easy to assemble • Includes all necessary components for assembly (bolts/brackets/cable track) • Max speeds up to 1000mm/s and loads up to 24 kg Sold & Serviced By: TE • Many combinations are a ELECTROMA Toll Free Phone (877) SERVO98 l Free Fax (877) SERV099 to suit your unique need Tol www.electromate.com sales@electromate.com 54PowerPoint Presentation: Latest Products Cartesian Coordinate Systems 2-6 axes of motion NS + ISA LSA + ISA (Rotary Nut, Ball Screw) (Linear Motor, B Sold & Serviced By: crew) ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 55PowerPoint Presentation: Latest Products ZR Unit • Available in 2 sizes (Small/Medium) • Z-axis stroke up to 200mm at 1256mm/s • R-axis rotation speed 2200 deg/s • Max payload of 6 kg •Available as a stand- alone system or can be incorporated into Cartesian system Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 56PowerPoint Presentation: Latest Products - ROBO Cylinder (3 Finger Gripper) • Three fingers facilitate centering of load • High gripping force from a compact body • Two types for different applications • Maintains the gripping force even after the power is off Lever Slider Finger Finger Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 57PowerPoint Presentation: Latest Products - ROBO Cylinder (2 Finger Gripper) Sold & Serviced By: ELECTROMATE •Perfect for tight spacing •Easy centerin Toll Free Phone (877) SER VO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 58PowerPoint Presentation: Latest Products - ROBO Cylinder (2 Finger Gripper) RCP2CR, RCP3W • Available in Cleanroom/Dustproof/Standard Types • Strokes up to 8mm for slider types and 180 deg for lever types • Max speed of 78mm/s • Positioning repeatability of +/-0.01mm/degrees Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 59PowerPoint Presentation: Latest Products - ROBO Cylinder (Long Stroke 2 Finger Gripper) Long Stroke Gripper • Max stroke of 100mm (50mm per side) • Available in both standard and high-speed types • Grip force of up to 40N (20N per finger) • Repeatability of +/- 0.01mm Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 60PowerPoint Presentation: Latest Products - ROBO Cylinder (Short Rod Type) RCP2/RCA-SRA S • Actuator length shortened by up to 129mm while stroke stays the same for a 45% reduction in length. • Max payload up to 35kg • Max speed up to 250mm/s • Stroke from 20mm to 200mm •Max push force 170N Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 61PowerPoint Presentation: Latest Products - CON/SEL-TG Teaching Pendant CON/SEL-TG Teaching Pendant • Compatible with Safety Category Class 4 with addition of external safety circuit • ANSI robot standard compatible 3-position enabling switch • IP54 protective structure for use in adverse environmental conditions Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 62PowerPoint Presentation: Air Cylinder vs. Electric Actuator Efficiency Comparison Demo Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 63PowerPoint Presentation: PC Software: More Functions Position Data RCM-101-MW / USB Parameter Editing Positioning functions allows easy, continuous movement Old New New ! New ! Threshold New ! New ! (ACON / SCON only) New ! New ! New ! Sold & Serviced By: (for high thrust actuators only) (Not used yet) ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 Power Saving Mode (PCON / SCON only) www.electromate.com sales@electromate.com 64PowerPoint Presentation: ROBO Cylinder Benefits Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 65PowerPoint Presentation: Robo Cylinder Features Environmental Health (Saving Energy) More Stable Operation Lowers the Defect Rate Highly Functional System Reduces the Overall Production Costs Easily Change Program Settings for Improved Efficiency Eliminating Startup Adjustments Reduce Labor Costs Reduced Running Costs Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 66PowerPoint Presentation: Robo Cylinder Features Air Cylinder Control 24v DC Power Compressor Regulator Retreat signal Advancement signal Retreat to end signal Air for advancement Air Valve Flow Control PLC Retreat to end completion signal Output Input Advance to end completion signal Advance to end sensor Air Cylinder Sold & Serviced By: Air for retreat Lubricator ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 67PowerPoint Presentation: Robo Cylinder Features RoboCylinder Control Retreat signal (to position 0) Advancement signal (to position 1) PLC Retreat to end completion signal (position 0 complete signal) Output Input Advance to end completion signal (position 1 complete signal) Robo Cylinder Attached cable No. Stop position Acceleration Deceleration 0 0 600 0.01 1 30 400 0.2 2 24v DC Power Sold & Serviced By: 70 600 Position, speed and acceleration settings ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 68PowerPoint Presentation: Robo Cylinder Functions Robo Cylinder has the following 7 functions 1. Position Moves (Multi-Point Positioning) 2. Pitch (Incremental) Moves 3. Pause (Hold) 4. Speed Control (Constant, Variable) 5. Acceleration Control (Independent Accel / Decel) 6. Push and Hold 7. Zone Output Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 69PowerPoint Presentation: Robo Cylinder Functions 1 1. Position Moves (Multi-positioning) - Function - A maximum of 512 different positions (RCP2) can be set. The positions can be set arbitrarily by PC Software, Teaching Pendant or Serial Protocol, and it is easy to do a model (product) change or position adjustment. - Compared with Air - Air cylinder is mainly used for point to point movement (2 position). It is complicated and has certain limits when stopping the air cylinder 3 or more positions. Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 70PowerPoint Presentation: Robo Cylinder Functions 1 1. Positioning Moves Can move and position the objective on the rod or slider with ±0.02mm (ERC ±0.05mm) repeatability. Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 71PowerPoint Presentation: Robo Cylinder Functions 1 1. Positioning Moves Motorcycle parts welding fixture The fixture for motorcycle gasoline tank welding with an articulated welding robot. Used 19 Robo Cylinders for multi-model production. Auto Parts Degreaser A machine which transfers auto parts through each process such as degreaser ￫ showe Sold & Serviced By: m ￫ dryer. ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 72PowerPoint Presentation: Robo Cylinder Functions 1 1. Positioning Moves Rolled Paper Inspection and Sorting Machine Inspects rolled paper on the conveyor, and rejects defective ones. Robo Cylinder can accommodate and adjust to different and random products in applications. Chemical Observation Machine Observe chemicals on the pallet by a microscope. Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 73PowerPoint Presentation: Robo Cylinder Functions 2 2. Pitch (Incremental) moves - Function - Robo Cylinder can move a specified distance (pitch) repeatedly in steps. - Compared with air cylinder - This function is impossible for air cylinders. Only electric actuators can offer this. Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 74PowerPoint Presentation: Robo Cylinder Functions 2 2. Pitch (Incremental) moves Moving to coordinate location relative to home position, or any specified distance from current location is possible. Sold & Serviced By: For teaching pendant only ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 75PowerPoint Presentation: Robo Cylinder Functions 2 2. Pitch (Incremental) moves Auto Parts Feeder Feeding rubber bushing to the articulated robot, by using pitch moves. The articulated robot inserts the rubber bushing into a drain hole of car body. Electronic Parts Inspection System The machine inspects the parts by image sensor (Vision). Robo Cylinder moves t Sold & Serviced By: ts of the parts, using pitch moves. ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 76PowerPoint Presentation: Robo Cylinder Functions 2 2. Pitch (Incremental) moves Blade feeding machine Test Tube Bar code Reader This machine reads bar codes on the test tubes. for inspection process This machine feeds a steel blade to inspection stage by using pitch moves. It is easy to ad Sold & Serviced By: e feeding speed. ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 77PowerPoint Presentation: Robo Cylinder Functions 3 3. Pause (Hold) - Function - Robo Cylinder can pause (hold) its movement at arbitrary positions. - Compared with air cylinder - It is very difficult to pause an air cylinder during its motion. Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 78PowerPoint Presentation: Robo Cylinder Functions 3 3. Pause (Hold) Pauses the motion when the signal turns OFF The movement pause when the pause input turns off. When the pause input turns on again, the motion will resume to complete the remaining movement. For safety reasons, this signal uses contact B logic (normally on). Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 79PowerPoint Presentation: Robo Cylinder Functions 3 3. Pause (Hold) Supplying wrapping paper for bread loaf This machine lifts wrapping paper to the picking height for the air gripper. Robo Cylinder moves up while the light sensor is on. Once the sensor is off, Robo Cylinder pause the motion. Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 80PowerPoint Presentation: Robo Cylinder Functions 4 4. Speed Control (Constant, Variable) - Function - Robo Cylinder can change speed on the fly . Robo Cylinder is good for two step speed change (max. 16 steps) while in motion, and constant speed stability movement. - Compared with air cylinder - It is very difficult to change an air cylinder ’s speed on the fly, but very easy for Robo Cylinder. Unlike air cylinders, Robo Cylinder can move at a constant speed because of its motor and ball screw driven mechanism. Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 81PowerPoint Presentation: Robo Cylinder Functions 4 4. Speed Control (Constant, Variable) Robo Cylinder can change speed on the fly, then position. No Position Speed Acceleration Deceleration Positioning (mm) (mm/sec) (G) (G) Band (mm) 0 100.00 100.00 0.30 0.30 10.00 1 200.00 200.00 0.30 0.30 0.10 Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 82PowerPoint Presentation: Robo Cylinder Functions 4 4. Speed Control (Constant, Variable) DVD Manufacturing Machine The machine moves ionizer to remove static electricity on the DVD during the manufacturing process. It requires quick forward and slow backward motion, and the customer had to use double stacked air cylinders. Beverage Filling Machine Lifts the container close to the nozzle, slows down then fills the liquid to avoid splashes. (Splashes could not be prevented Sold & Serviced By: ustomer used air cylinders) ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 83PowerPoint Presentation: Robo Cylinder Functions 4 4. Speed Control (Constant, Variable) Wire Winding Machine The machine winds wire to the drum with a constant speed. According to the current drum diameter, the Robo Cylinder slows down speed to oscillate the head for uniformed winding. Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 84PowerPoint Presentation: Robo Cylinder Functions 5 5. Acceleration Control (Independent Accel / Decel) - Function - It is easy to change (control) acceleration/deceleration independently. - Compared with air cylinder - Air cylinders are not able to set its acceleration/deceleration ratio. Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 85PowerPoint Presentation: Robo Cylinder Functions 5 5. Acceleration Control (Independent Accel / Decel) Acceleration/deceleration ratio can be set arbitrarily. Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 86PowerPoint Presentation: Robo Cylinder Functions 5 5. Acceleration Control (Independent Accel / Decel) Jelly Transfer Machine The machine transfers jelly from one conveyor to the other. Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 87PowerPoint Presentation: Robo Cylinder Functions 6 6. Push & Hold - Function - Robo Cylinder can quickly move the rod just before the objective and slowly push it if it is required. - Compared with air cylinder - Air cylinders adjusts its push force by changing air pressure. Robo Cylinder can easily adjust its push force by PC software or teaching pendant. Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 88PowerPoint Presentation: Robo Cylinder Functions 6 6. Push & Hold Robo Cylinder can push and hold it ’s rod to a objective like an air cylinder. Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 89PowerPoint Presentation: Robo Cylinder Functions 6 6. Push & Hold Auto Door Sealing Robo Cylinders fix the door to apply sealing material with articulated robot. This machine can process multi-type products because of Robo Cylinder. TAB Bonding Robo Cylinders fix LCD panel for TAB bonding machine. Sold & Serviced By: TAB : Printed circuit on a thin film. ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 90PowerPoint Presentation: Robo Cylinder Functions 6 6. Push & Hold Cushion Insertion Machine Gelatin Cutting Machine The machine pushes gelatin (Konnyaku) through the grid and slices it into thin pieces. Robo Cylinder moves quickly just before the gelatin then pushes it slowly shortening the machine cycle time. Uniform cuts can be obtained by adjusting the push force. for Medicine Bottle Tablets The machine inserts a cushion into tablet bottle. Robo Cylinder can prevent possible damage to the tablets, cushion and bottle by adjust Sold & Serviced By: push force. ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 91PowerPoint Presentation: Robo Cylinder Functions 7 7. Zone Output - Function - Robo Cylinder can output a signal during movement. - Comparing with air cylinder - Air cylinders require sensor(s) to get an output signal. Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 92PowerPoint Presentation: Robo Cylinder Functions 7 7. Zone Output The signal turns on when slider is in the specified range. No The output signal can be turned on and off at arbitrary positions (The positions are set by parameter). So, the Robo Cylinder can set danger area etc. without mounting sensors on it. Position Speed Acceleration Deceleration Zone - Zone + (mm) (mm/sec) (G) (G) 0 100.00 50.00 0.30 0.30 70.00 80.00 Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 93PowerPoint Presentation: Robo Cylinder Functions 7 7. Zone Output Auto Parts Inspection Machine The machine inspects wire harness cable length and its strength. It used to be done manually and the quality improved after introducing this machine. LCD Panel Laminating machine Laminating LCD panel glasses in a v Sold & Serviced By: chamber. ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 94PowerPoint Presentation: Robo Cylinder Functions 7 7. Zone Output Printing Machine for Food Container (Ink Jet Printer) The machine prints production date on food containers using ink jet printer. The zone signal range is set where the actuator moves at a constant speed for printing area. Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 95PowerPoint Presentation: Robo Cylinder Functions Robo Cylinder has the following 7 functions 1. Position Moves (Multi-Point Positioning) 2. Pitch (Incremental) Moves 3. Pause (Hold) 4. Speed Control (Constant, Variable) 5. Acceleration Control (Independent Accel / Decel) 6. Push and Hold 7. Zone Output Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 96PowerPoint Presentation: Cost Savings with Robo Cylinders Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 97PowerPoint Presentation: Cost Savings 1. Beginning The Cost of Compressed Air (Japan) Compressor ’s electricity consumption Nation wide factories’ electricity consumption = 10% ~ 30% Electric bill of all air compressors in Japan = 1.5 Trillion Yen/year $15 Billion/year, based on $1 = 100 Yen (Jan 2009) * Data from Tokyo Institute of Technology Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 98PowerPoint Presentation: Cost Savings 2. Initial Cost Comparison (1) Rod less (Slider type) In House Design Air cylinder Robo cylinder (Electric) Which is the lowest cost ? Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 99PowerPoint Presentation: Cost Savings In-House Design (Electric) TOTAL $2,923 $1,108 $150 $840 $825 Parts Assembly, Wiring Mechanical design Electric/Software Design 1. Design cost = $50/hr Assembly, Wiring cost = $40/hr 2. Design cost will be applied for first unit only Sold & Serviced By: 3. Not including any indirect cost increase due to larger number of parts handling. ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 100PowerPoint Presentation: Cost Savings Air cylinder TOTAL $1,928 $1,553 $125 $200 $50 Parts Assembly, Wiring Mechanical design Electric/Software Design 1. Design cost = $50/hr Assembly, Wiring cost = $40/hr 2. Design cost will be applied for first unit only Sold & Serviced By: 3. Not including any indirect cost increase due to larger number of parts handling. ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 101PowerPoint Presentation: Cost Savings Robo Cylinder TOTAL $1,295 $1,010 $75 $160 $50 Parts Assembly, Wiring Mechanical design Electric/Software Design 1. Design cost = $50/hr Assembly, Wiring cost = $40/hr 2. Design cost will be applied for first unit only Sold & Serviced By: 3. Not including any indirect cost increase due to larger number of parts handling. ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 102PowerPoint Presentation: Cost Savings Initial Cost Comparison (1) Rod less (Slider type) In House Design (Electric) Air Cylinder Robo Cylinder TOTAL $1,928 TOTAL $1,295 33% Decrease Robo Cylinder is the lowest cost solution ! TOTAL $2,923 56% Decrease Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 103PowerPoint Presentation: Cost Savings 2. Initial Cost Comparison (2) Rod Type Air Cylinder Robo Cylinder How about Rod Type ? Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 104PowerPoint Presentation: Cost Savings Air Cylinder Air Cylinder Speed control valve Solenoid valve $294 $125 $160 TOTAL $629 $50 Parts Assembly, Wiring Mechanical design Electric/Software Design 1. Design cost = $50/hr Assembly, Wiring cost = $40/hr 2. Design cost will be applied for first unit only Sold & Serviced By: 3. Not including any indirect cost increase due to larger number of parts handling. ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 105PowerPoint Presentation: Cost Savings Robo Cylinder TOTAL $975 $690 $75 $160 $50 Parts Assembly, Wiring Mechanical design Electric/Software Design 1. Design cost = $50/hr Assembly, Wiring cost = $40/hr 2. Design cost will be applied for first unit only 3. Not including any indirect cost increase due to larger number of parts handling. Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 106PowerPoint Presentation: Cost Savings 2. Initial Cost Comparison (2) Rod Type Air Cylinder Robo Cylinder TOTAL 35% $629 Increase TOTAL $975 Parts Assembly, Wiring Mechanical design Electric/Software Design Air Cylinder ’s initial cost is a bit l Sold & Serviced By: er ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 107PowerPoint Presentation: Cost Savings 3. Running Cost Robo Cylinder ’s electricity consumption is 1/10 of air cylinder $100 savings per year, per cylinder 1080~1920kwh 120kwh kwh Air cylinder : Bore Ø25 (Pressure 0.5MPa) Robo cylinder: RCP2-SA6 (Slider type) RCP2-RMA (Rod type) Conditions Stroke : 500mm (Slider type) : 300mm (Rod type) Speed : 25~30 cycles/min * Above data is when 37kw compressor is used which was calculated based on 0.75kw compressor measurement result. Sold & Serviced By: * Electricity cost is $0.095/kwh, operating 10 hours / day (2400 hours / year) ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 108PowerPoint Presentation: Cost Savings Air System effective energy efficiency is about 14% Air system energy efficiency Air system effective energy efficiency 14% 5% 15% 50% 16% Compressor Loss Air cylinder Loss Piping-Pressure down Loss Air filter and other Loss Data : Tokyo Institute of Technology * Air drier ’s electricity consumption is NOT included in above calculation. Robo Cylinder ’s effective energy efficiency is 80 Sold & Serviced By: 90%! ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 109PowerPoint Presentation: Cost Savings The rodless type of ROBO Cylinders are affordable Cost Comparison even without factoring in the lower running costs. A rod type air cylinder is initially cheaper but after comparing 3 years of running costs the ROBO Cylinder comes out ahead in price. 3 ROBO Cylinder Advantage Lower Defect Rates Easy To Make Adjustments Reduce Cycle Times Reduce Design and Assembly Time Lower Maintenance Time Start-up Adjustments Unnecessary Conserve Energy for the Environment Reduce Air Leakage Costs ISO14000 Compliant Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 110PowerPoint Presentation: Cost Savings New Controllers with Power Saving Features (ERC2 • PCON • PSEL) The holding current in standstill state for a pulse motor is larger in comparison than an AC Servo motor. 3 Two kinds of energy conservation modes are available: 1. Full Servo Control Mode. The pulse motor is servo-controlled to reduce the holding current. The holding current can be reduced by 1/2. 2. Automatic Servo-off Mode. After positioning is completed, the servo will turn off automatically upon elapse of a specified time. Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 111PowerPoint Presentation: Cost Savings 4. How much is the Compressed Air? Compressed Air is NOT Free ! If air pipe has a hole and air pressure is 0.5MPa The wasted energy (electricity) cost per year due to the leakage is …. Hole Diameter Leakage/year (m 3 ) Leakage Cost/year 1mm 8,920 $245 10mm 890,000 $25,550 * Data from air products manufacture Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 112PowerPoint Presentation: Cost Savings 5. Conclusion Rodless Cylinder (Slider Type) Parts Cost $1,108 $1,553 $1,010 3 years Total Cost Initial Cost $2,923 $1,928 $1,295 $2,957 $2,297 $1,329 Running Cost (3 years) $369 $34 $34 (Cylinder bore Ø20) Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 113PowerPoint Presentation: Cost Savings 6. Conclusion Rod type cylinder Parts Cost $690 $294 3 years Total Cost Initial Cost $975 $629 $1,163 $1,008 Running Cost (3 years) $534 $33 (Cylinder bore Ø40) Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 114PowerPoint Presentation: Application Example 1 Example 1 Solar Cell Manufacturing Line (Niigata, Japan) Saved $270,000/Year by replacing Air with Robo Cylinder Solar Cell Assembly Line Walking Beam Multi-Positioning 2 Process 1 START Place Loader,Unloader Quick transfer between stations improved tact time drastically Process 4 Process 3 FINISH Magazine Walking Beam Elevator Smooth and Safe motion by Finish Goods Ejection Safe transportation by controlled accel./decel. Pick and Place Multi-Steps, Precise Positioning controlled accel./decel. with a lot of stopping & going. High Speed and Precise m Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 V099 Green Parts are Ro Tolwww.electromate.com sales@electromate.com 115PowerPoint Presentation: Application Example 1 Solar Cell Manufacturing Line Air cylinders had been used for this line. The solar cell is very fragile and this line constantly caused about 3% defects due to the air cylinders ’ harsh movements. The defect rate was reduced 90% when Robo Cylinders took the place of air cylinders. As a result, this line saved $250,000/year yield loss. Robo Cylinder and Air Cylinder yield loss comparison table Yield loss per day Yield loss per year (300days/year) Defect Yield Defect Output parts loss Output parts Yield loss Robo Cylinder 65,664 197 $93 19,699,200 59,097 $27,776 Air Cylinder 65,664 1,970 $926 19,699,200 590,976 $277,759 Sold & Serviced By: Original defect rate (air)=3% • Cycle time=4pcs/5sec • Parts cost=$0.47 • Efficiency=95% (Air, Rob ELECTROMATE ) Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 116PowerPoint Presentation: Application Example 2 Example 2 ABS (Antilock Brake System) Press fit machine (Kanagawa, Japan) Saved $48,000 yield loss per year by switching to Robo Cylinder. Press fit here The Antilock Brake System [ABS] is a safety feature found in most modern cars. It helps drivers maintain control of their vehicles while braking in slippery road conditions and during sudden "panic" braking. Antilock Brake System Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 117PowerPoint Presentation: Application Example 2 ABS (Antilock Brake System) Press fit machine The old machine required adjustment twice a week. The parts defect rate was 3~5%. With the Robo Cylinder, the adjustments was no longer required and the parts defect rate reached 0%. As the result, this customer saved $48,000 yield loss per year. Robo Cylinder and Air Cylinder yield loss comparison table Yield loss per day Yield loss per year (240days/year) Yield Output Defect parts loss Output Defect parts Yield loss Robo Cylinder 300 0 $0 72,000 0 $0 Air Cylinder 300 10 $200 72,000 2,400 $48,000 Sold & Serviced By: Original defect rate (air)=3% ~ 5%, Parts cost=$20 ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 118PowerPoint Presentation: Application Example 3 Example 3 DVD Manufacturing Line (Tokyo, Japan) Saving $30,000/year by using Robo Cylinder 1. Machine parts cost Cost when air cylinders were used • Two Air cylinders • Two Solenoid valves • Mounting bracket The cost became half by using ERC 2. Assembly time Double stacked air cylinder - - 30 min ERC Robo Cylinder -------15 min ERC also has the following benefits: Eliminates mounting bracket Anti-Static blower for DVD It used to have double sta Sold & Serviced By: r cylinders for speed control. No adjustment required ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 119PowerPoint Presentation: Application Example 3 DVD Manufacturing Line 3. Productivity When air cylinders were used, the “Ionizer” lasted only a month due to the air cylinder’s abrupt stopping force. The customer had to stop the line for few hours to replace the damaged “Ionizer”. An Ionizer = $600 ~$700. After switching to ERC, the “Ionizer” has not been damaged since because of the controlled acceleration /deceleration. Lost time from stopping the line to replace the “Ionizer” was 2 hours/month meaning 2,500 DVDs could not be produced per month. At a cost of $1 per DVD, the production loss was $2,500/month. Annual loss was $30,000. Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 120PowerPoint Presentation: Application Example 4 Example 4 Auto Parts Assembling Machine (Automotive company) Saved $150,000 machine cost by using Robo Cylinder Before Used Air and Hydro Replaced Robo Cylinder Connecting Pin Parts A Press Fit Snap Ring Parts B Press fit the snap ring which fixes the Sold & Serviced By: ecting pin ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 121PowerPoint Presentation: Application Example 4 Auto Parts Assembling Machine 1. Tact time dropped to less than half The old air and hydro system could not control speed and thrust of each position, and needed to push twice to press the ring securely. Robo Cylinder can control speed and thrust in each position. It can quickly move right before the press position, then slow down for a high thrust press fit. This shortened the tact time from 10 seconds to 4 seconds . 2. Machine cost saving of $150,000 The old air and hydro system needed many sensors mounted on the actuators to check that the snap ring was pressed in correctly. The “Push” and “Zone Output” functions of the Robo Cylinder, eliminated most of the sensors. Also, one Robo Cylinder took the place of many air and hydro actuators dropping the machine cost from $206,000 to $56,000. Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 122PowerPoint Presentation: Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com You do not have the permission to view this presentation. In order to view it, please contact the author of the presentation.
Intelligent Actuator - Robo Expo Nov 2009 Electromate Download Post to : URL : Related Presentations : Share Add to Flag Embed Email Send to Blogs and Networks Add to Channel Uploaded from authorPOINT lite Insert YouTube videos in PowerPont slides with aS Desktop Copy embed code: (To copy code, click on the text box) Embed: URL: Thumbnail: WordPress Embed Customize Embed The presentation is successfully added In Your Favorites. Views: 31 Category: Science & Tech.. License: All Rights Reserved Like it (0) Dislike it (0) Added: December 20, 2011 This Presentation is Public Favorites: 0 Presentation Description Intelligent Actuator - Robo Expo Nov 2009 Comments Posting comment... Premium member Presentation Transcript PowerPoint Presentation: ROBO Expo Introduction to the Next Generation of Cylinder Including the Mini & Micro ROBO Cylinders Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.comPowerPoint Presentation: IAI Overview Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 2PowerPoint Presentation: IAI Worldwide Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 3PowerPoint Presentation: IAI Head Office - Japan New Addition Name Location Land Building Addition Floor Area Addition Structure Addition : IAI Obane Factory : 416-4 Obane Shimizu, Shizuoka City, Shizuoka Pref. : 142,040 sq.ft. Sold & Serviced By: : 12,195 sq.ft. ELECTROMATE : 115,270 sq.ft. Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 : 10 stories www.electromate.com sales@electromate.com 4PowerPoint Presentation: 2008 Fuji Economic Group Survey Single Axis Robot (Units Sold) Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 5PowerPoint Presentation: 2008 Fuji Economic Group Survey Single Axis Robot (Units Sold) Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 6PowerPoint Presentation: Introduction to IAI Products Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 7PowerPoint Presentation: Robo Cylinder Series • Compatible with various mounting mechanisms (clevis, trunnion, etc.) • Multi-point positioning to a maximum of 512 points • Running cost just 1/3 to 1/10 that of an air cylinder • Comes with the AQ seal, which minimizes the frequency of greasing • Four series to choose from: ERC2, RCP2, RCA, RCS2 • New Position Controllers (PCON, ACON, SCON) and Programmable Controllers (PSEL, ASEL, SSEL, XSEL) are available. Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 8PowerPoint Presentation: Product Lines Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 9PowerPoint Presentation: Product Lines Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 10PowerPoint Presentation: Product Lines Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 11PowerPoint Presentation: Product Lines Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 12PowerPoint Presentation: Product Lines Controllers PCON ACON Sold & Serviced By: PSEL ASEL SCON S ELECTR OMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 13PowerPoint Presentation: Single Axis Position Robo Cylinder Controllers Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 14PowerPoint Presentation: 2-Axis Robo Cylinder Controllers • 2 Axes of motion of Robo Cylinders is now possible with a single 2 axis controller • Applicable to RCP2, RCA, RCS, RCS2 actuators Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 15PowerPoint Presentation: 2-Axis Applications Cutting Actuators: X: RCP2-RGD4C Z: RCP2-RGD4C Controller: Assembly Actuators: X: RCA-SA5C Y: RCA-SA5C Controller: Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 16PowerPoint Presentation: 2-Axis Applications Pick & Place Actuators: Y: RCP2-SA5C Z: RCP2-SA6C Controller: Push & Hold Actuators: X: RCS2-SA5C Y: RCS2-SA5C Controller: Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 17PowerPoint Presentation: Product Lines Single Axis Robots IS(P)A IF ISDA FS RS Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 18PowerPoint Presentation: Product Lines SCARA Robots IX-NNN - Standard IX-NNW - Dustproof/Splash-proof IX-NSN - High Speed Sold & Serviced By: IX-NNC - Clean Roo ELE CTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 19PowerPoint Presentation: Product Lines SCARA Robots (continued) IX-UNN - Wall Mount IX-TNN - Wall Mount IX-HNN - Ceiling Mount Inverse IX-INN - Ceiling M Sold & Serviced B y: ELECTROMATE Inverse (Tabletop Mount) Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 20PowerPoint Presentation: SCARA Applications Assembly Measurement & Sort IX-NNN5020 IX-NNN2515 Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 21PowerPoint Presentation: High Speed IX SCARA High Speed Type • Higher speed motors • Faster processing • More intelligent control of payload • Max payload up to 20kg • Vertical axis stroke up to 200mm • Arm length up to 800mm • Quicker cycle times • Multiple model types Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 22PowerPoint Presentation: Product Lines Clean Room Type RCP2CR IS(P)DCR RCACR IX-NNC RCS2CR Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 23PowerPoint Presentation: Product Lines Dust & Splash Proof (IP65 rated) RCP2W-RA4C/RA6C IS(P)WA IX-NNW Sold & Serviced By: RCAW-RA3C/RA4C RCS2W-RA4C RCP2W-RA ELECTRO MATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 24PowerPoint Presentation: Product Lines RCS2-RA13R Ultra-High Thrust Actuator • Max press force of up to 2 tons (19,600 N) • Repeatability of +/- 0.01mm • Move loads of up to 500 kg horizontally and 300 kg vertically • Brake option available for Moment Load Torque Load 2 vertical applications • The actuator integrates a ball spline to accept radial and Sold & Serviced By: rotational loads ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 25PowerPoint Presentation: Product Lines 1-axis control Control up to 3 units XSEL-P/Q Applicable Controllers RCS2-RA13R Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 26PowerPoint Presentation: Product Lines Dust & Splash Proof (IP67 rated) • Able to withstand strong/repeated splashes or washing processes • Watertight, Complete protection from dust • Two types for different applications RCP2W-SA16C Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 27PowerPoint Presentation: Multi-axis Applications Water Jet Cutting Actuators: X, X ’: ISWA Y: RCP2W Controllers: Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 28PowerPoint Presentation: Multi-axis Applications Finishing Actuators: ISA-MXM, RS ISA-MXM, RS Controller: Cutting Actuators: X: RCA-SA4R Y: RCA-SA5R Z: RCP2-RTC Controllers: Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 29PowerPoint Presentation: DXF Converter Software with SEL Software • Eases the inputting of data by directly importing point data from a 2D DXF CAD file to the point table for complex motion paths • Reduces the errors from manually typing in point value data • Fine speed control and path precision can be realized Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 30PowerPoint Presentation: DXF Converter Software with SEL Software Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 31PowerPoint Presentation: Product Lines Cartesian Coordinate Systems ICS(P)A2 ICS(P)A2/3-Gantry ICS(P)A4 Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 32PowerPoint Presentation: Product Lines Tabletop Robots (TT-200/TT-400) •Available as cantilever or gantry, and 2 or 3 axes •Sizes available: 200 x 200 and 400 x 400 •Easy to operate design includes push button start/stop, program select switch, and program number/error code display •Built in controller will operate with newer X-SEL software •Pre-configured, compact design allows it to be portable •Good for work cell production flow; multiple units can feed one robot for part loading Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 33PowerPoint Presentation: Product Lines TT-A3-I-2020-10B Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 34PowerPoint Presentation: Product Lines •Enables a simple method of connecting a PLC to a series of ACON and PCON controllers •Up to 16 controllers can be connected together •Controllers can be multiplexed through the use of REXT-SIO units •REXT-CTL units can also be used to connect SCON and PCON-CF controllers •Supports DeviceNet, Profibus, CC-Link, or Modbus •Controllers are DIN rail mounted •Power and safety connections are connected via a bus and are thus wired once instead of multiple times Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 35PowerPoint Presentation: Latest Products Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 36PowerPoint Presentation: Mini ROBO Cylinder Mini ROBO Cylinder • A great air cylinder replacement • 18 new models to choose from • Strokes from 20mm to 288mm • Lead screw or Ball screw driven • Load capacity up to 6kg • Max speeds up to 1600mm/s (with linear servo) Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 37PowerPoint Presentation: Mini ROBO Cylinder Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 38PowerPoint Presentation: Mini ROBO Cylinder Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 39PowerPoint Presentation: Mini ROBO Cylinder Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 40PowerPoint Presentation: Mini ROBO Cylinder Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 41PowerPoint Presentation: Mini ROBO Cylinder Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 42PowerPoint Presentation: Latest Products Micro Cylinder RCL • Compact size (16mm diameter) • Smooth quiet operation with linear motor • Built in encoder supports multiple positioning points (up to 512 points). • Acceleration up to 2G and loads up to 2 kg • Brake option available for use in vertical applicati Sold & Serv iced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 43PowerPoint Presentation: Latest Products Micro Slider RCL-SA • Space saving compact linear servo slider • Smooth quiet operation with linear motor • Built in encoder supports multiple positioning points (up to 512 points) • Acceleration up to 2G and loads up to 2 kg Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 44PowerPoint Presentation: PSEP / ASEP Controllers Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 45PowerPoint Presentation: Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 46PowerPoint Presentation: Latest Products NS - Rotary Nut Actuator •Long strokes up to 3,000 mm •High Speeds up to 2,400 mm/s •Up to 80 kg payload •Up to 1G acceleration / deceleration •Multiple Slider Specification •Rotary Nut •Space-saving Design Single Slider Specification Double Slider Specification Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 47PowerPoint Presentation: Latest Products NS - Rotary Nut Actuator New Small Type (60W) New Medium Type (200W) Large Type (40 Sold & Service d By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 48PowerPoint Presentation: Latest Products Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 49PowerPoint Presentation: Latest Products Robo Rotary (RCP2-RT) : New Smaller & Larger Size ● Two additional sizes to the family: Smaller & Larger Sizes ● Smaller Size is the smallest outside size among the competition ● Hollow Output Shaft for installed wiring and equipment to pass through ● Multi-Rotation Type (L) is a standard option Vertical Type RTBB(L) Flat Type Large Size Medium Size (Existing) RTB(L) Small Size RTBS(L) Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com RTCB(L) RTC(L) RTCS(L) sales@electromate.com 50PowerPoint Presentation: Latest Products RCP2-RTL with Multiple Rotation Capabilities +/- 9999.99 degrees when commanded to a position 18~28 revolutions when commanded to a position Unlimited rotations CW or CCW when indexing* Vertical Type RTBB L Flat Type *The distance of a single rotation during indexing is limited to +/- 360 degrees or less Large Size Medium Size (Existing) RTB L Small Size RTBS L Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com RTCB L RTC L RTCS L sales@electromate.com 51PowerPoint Presentation: Latest Products Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.comPowerPoint Presentation: Latest Products - Reverse Motor Mount Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.comPowerPoint Presentation: Latest Products Cartesian Coordinate Systems IK2 (2-axis linear) X-Y IK3 (3-axis linear) X-Y-Z 2-3 axes of motion IK Series Complete Kits • Uses ROBO Cylinder actuators for a compact multi-axis system • Easy to assemble • Includes all necessary components for assembly (bolts/brackets/cable track) • Max speeds up to 1000mm/s and loads up to 24 kg Sold & Serviced By: TE • Many combinations are a ELECTROMA Toll Free Phone (877) SERVO98 l Free Fax (877) SERV099 to suit your unique need Tol www.electromate.com sales@electromate.com 54PowerPoint Presentation: Latest Products Cartesian Coordinate Systems 2-6 axes of motion NS + ISA LSA + ISA (Rotary Nut, Ball Screw) (Linear Motor, B Sold & Serviced By: crew) ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 55PowerPoint Presentation: Latest Products ZR Unit • Available in 2 sizes (Small/Medium) • Z-axis stroke up to 200mm at 1256mm/s • R-axis rotation speed 2200 deg/s • Max payload of 6 kg •Available as a stand- alone system or can be incorporated into Cartesian system Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 56PowerPoint Presentation: Latest Products - ROBO Cylinder (3 Finger Gripper) • Three fingers facilitate centering of load • High gripping force from a compact body • Two types for different applications • Maintains the gripping force even after the power is off Lever Slider Finger Finger Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 57PowerPoint Presentation: Latest Products - ROBO Cylinder (2 Finger Gripper) Sold & Serviced By: ELECTROMATE •Perfect for tight spacing •Easy centerin Toll Free Phone (877) SER VO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 58PowerPoint Presentation: Latest Products - ROBO Cylinder (2 Finger Gripper) RCP2CR, RCP3W • Available in Cleanroom/Dustproof/Standard Types • Strokes up to 8mm for slider types and 180 deg for lever types • Max speed of 78mm/s • Positioning repeatability of +/-0.01mm/degrees Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 59PowerPoint Presentation: Latest Products - ROBO Cylinder (Long Stroke 2 Finger Gripper) Long Stroke Gripper • Max stroke of 100mm (50mm per side) • Available in both standard and high-speed types • Grip force of up to 40N (20N per finger) • Repeatability of +/- 0.01mm Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 60PowerPoint Presentation: Latest Products - ROBO Cylinder (Short Rod Type) RCP2/RCA-SRA S • Actuator length shortened by up to 129mm while stroke stays the same for a 45% reduction in length. • Max payload up to 35kg • Max speed up to 250mm/s • Stroke from 20mm to 200mm •Max push force 170N Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 61PowerPoint Presentation: Latest Products - CON/SEL-TG Teaching Pendant CON/SEL-TG Teaching Pendant • Compatible with Safety Category Class 4 with addition of external safety circuit • ANSI robot standard compatible 3-position enabling switch • IP54 protective structure for use in adverse environmental conditions Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 62PowerPoint Presentation: Air Cylinder vs. Electric Actuator Efficiency Comparison Demo Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 63PowerPoint Presentation: PC Software: More Functions Position Data RCM-101-MW / USB Parameter Editing Positioning functions allows easy, continuous movement Old New New ! New ! Threshold New ! New ! (ACON / SCON only) New ! New ! New ! Sold & Serviced By: (for high thrust actuators only) (Not used yet) ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 Power Saving Mode (PCON / SCON only) www.electromate.com sales@electromate.com 64PowerPoint Presentation: ROBO Cylinder Benefits Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 65PowerPoint Presentation: Robo Cylinder Features Environmental Health (Saving Energy) More Stable Operation Lowers the Defect Rate Highly Functional System Reduces the Overall Production Costs Easily Change Program Settings for Improved Efficiency Eliminating Startup Adjustments Reduce Labor Costs Reduced Running Costs Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 66PowerPoint Presentation: Robo Cylinder Features Air Cylinder Control 24v DC Power Compressor Regulator Retreat signal Advancement signal Retreat to end signal Air for advancement Air Valve Flow Control PLC Retreat to end completion signal Output Input Advance to end completion signal Advance to end sensor Air Cylinder Sold & Serviced By: Air for retreat Lubricator ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 67PowerPoint Presentation: Robo Cylinder Features RoboCylinder Control Retreat signal (to position 0) Advancement signal (to position 1) PLC Retreat to end completion signal (position 0 complete signal) Output Input Advance to end completion signal (position 1 complete signal) Robo Cylinder Attached cable No. Stop position Acceleration Deceleration 0 0 600 0.01 1 30 400 0.2 2 24v DC Power Sold & Serviced By: 70 600 Position, speed and acceleration settings ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 68PowerPoint Presentation: Robo Cylinder Functions Robo Cylinder has the following 7 functions 1. Position Moves (Multi-Point Positioning) 2. Pitch (Incremental) Moves 3. Pause (Hold) 4. Speed Control (Constant, Variable) 5. Acceleration Control (Independent Accel / Decel) 6. Push and Hold 7. Zone Output Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 69PowerPoint Presentation: Robo Cylinder Functions 1 1. Position Moves (Multi-positioning) - Function - A maximum of 512 different positions (RCP2) can be set. The positions can be set arbitrarily by PC Software, Teaching Pendant or Serial Protocol, and it is easy to do a model (product) change or position adjustment. - Compared with Air - Air cylinder is mainly used for point to point movement (2 position). It is complicated and has certain limits when stopping the air cylinder 3 or more positions. Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 70PowerPoint Presentation: Robo Cylinder Functions 1 1. Positioning Moves Can move and position the objective on the rod or slider with ±0.02mm (ERC ±0.05mm) repeatability. Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 71PowerPoint Presentation: Robo Cylinder Functions 1 1. Positioning Moves Motorcycle parts welding fixture The fixture for motorcycle gasoline tank welding with an articulated welding robot. Used 19 Robo Cylinders for multi-model production. Auto Parts Degreaser A machine which transfers auto parts through each process such as degreaser ￫ showe Sold & Serviced By: m ￫ dryer. ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 72PowerPoint Presentation: Robo Cylinder Functions 1 1. Positioning Moves Rolled Paper Inspection and Sorting Machine Inspects rolled paper on the conveyor, and rejects defective ones. Robo Cylinder can accommodate and adjust to different and random products in applications. Chemical Observation Machine Observe chemicals on the pallet by a microscope. Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 73PowerPoint Presentation: Robo Cylinder Functions 2 2. Pitch (Incremental) moves - Function - Robo Cylinder can move a specified distance (pitch) repeatedly in steps. - Compared with air cylinder - This function is impossible for air cylinders. Only electric actuators can offer this. Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 74PowerPoint Presentation: Robo Cylinder Functions 2 2. Pitch (Incremental) moves Moving to coordinate location relative to home position, or any specified distance from current location is possible. Sold & Serviced By: For teaching pendant only ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 75PowerPoint Presentation: Robo Cylinder Functions 2 2. Pitch (Incremental) moves Auto Parts Feeder Feeding rubber bushing to the articulated robot, by using pitch moves. The articulated robot inserts the rubber bushing into a drain hole of car body. Electronic Parts Inspection System The machine inspects the parts by image sensor (Vision). Robo Cylinder moves t Sold & Serviced By: ts of the parts, using pitch moves. ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 76PowerPoint Presentation: Robo Cylinder Functions 2 2. Pitch (Incremental) moves Blade feeding machine Test Tube Bar code Reader This machine reads bar codes on the test tubes. for inspection process This machine feeds a steel blade to inspection stage by using pitch moves. It is easy to ad Sold & Serviced By: e feeding speed. ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 77PowerPoint Presentation: Robo Cylinder Functions 3 3. Pause (Hold) - Function - Robo Cylinder can pause (hold) its movement at arbitrary positions. - Compared with air cylinder - It is very difficult to pause an air cylinder during its motion. Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 78PowerPoint Presentation: Robo Cylinder Functions 3 3. Pause (Hold) Pauses the motion when the signal turns OFF The movement pause when the pause input turns off. When the pause input turns on again, the motion will resume to complete the remaining movement. For safety reasons, this signal uses contact B logic (normally on). Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 79PowerPoint Presentation: Robo Cylinder Functions 3 3. Pause (Hold) Supplying wrapping paper for bread loaf This machine lifts wrapping paper to the picking height for the air gripper. Robo Cylinder moves up while the light sensor is on. Once the sensor is off, Robo Cylinder pause the motion. Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 80PowerPoint Presentation: Robo Cylinder Functions 4 4. Speed Control (Constant, Variable) - Function - Robo Cylinder can change speed on the fly . Robo Cylinder is good for two step speed change (max. 16 steps) while in motion, and constant speed stability movement. - Compared with air cylinder - It is very difficult to change an air cylinder ’s speed on the fly, but very easy for Robo Cylinder. Unlike air cylinders, Robo Cylinder can move at a constant speed because of its motor and ball screw driven mechanism. Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 81PowerPoint Presentation: Robo Cylinder Functions 4 4. Speed Control (Constant, Variable) Robo Cylinder can change speed on the fly, then position. No Position Speed Acceleration Deceleration Positioning (mm) (mm/sec) (G) (G) Band (mm) 0 100.00 100.00 0.30 0.30 10.00 1 200.00 200.00 0.30 0.30 0.10 Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 82PowerPoint Presentation: Robo Cylinder Functions 4 4. Speed Control (Constant, Variable) DVD Manufacturing Machine The machine moves ionizer to remove static electricity on the DVD during the manufacturing process. It requires quick forward and slow backward motion, and the customer had to use double stacked air cylinders. Beverage Filling Machine Lifts the container close to the nozzle, slows down then fills the liquid to avoid splashes. (Splashes could not be prevented Sold & Serviced By: ustomer used air cylinders) ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 83PowerPoint Presentation: Robo Cylinder Functions 4 4. Speed Control (Constant, Variable) Wire Winding Machine The machine winds wire to the drum with a constant speed. According to the current drum diameter, the Robo Cylinder slows down speed to oscillate the head for uniformed winding. Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 84PowerPoint Presentation: Robo Cylinder Functions 5 5. Acceleration Control (Independent Accel / Decel) - Function - It is easy to change (control) acceleration/deceleration independently. - Compared with air cylinder - Air cylinders are not able to set its acceleration/deceleration ratio. Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 85PowerPoint Presentation: Robo Cylinder Functions 5 5. Acceleration Control (Independent Accel / Decel) Acceleration/deceleration ratio can be set arbitrarily. Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 86PowerPoint Presentation: Robo Cylinder Functions 5 5. Acceleration Control (Independent Accel / Decel) Jelly Transfer Machine The machine transfers jelly from one conveyor to the other. Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 87PowerPoint Presentation: Robo Cylinder Functions 6 6. Push & Hold - Function - Robo Cylinder can quickly move the rod just before the objective and slowly push it if it is required. - Compared with air cylinder - Air cylinders adjusts its push force by changing air pressure. Robo Cylinder can easily adjust its push force by PC software or teaching pendant. Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 88PowerPoint Presentation: Robo Cylinder Functions 6 6. Push & Hold Robo Cylinder can push and hold it ’s rod to a objective like an air cylinder. Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 89PowerPoint Presentation: Robo Cylinder Functions 6 6. Push & Hold Auto Door Sealing Robo Cylinders fix the door to apply sealing material with articulated robot. This machine can process multi-type products because of Robo Cylinder. TAB Bonding Robo Cylinders fix LCD panel for TAB bonding machine. Sold & Serviced By: TAB : Printed circuit on a thin film. ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 90PowerPoint Presentation: Robo Cylinder Functions 6 6. Push & Hold Cushion Insertion Machine Gelatin Cutting Machine The machine pushes gelatin (Konnyaku) through the grid and slices it into thin pieces. Robo Cylinder moves quickly just before the gelatin then pushes it slowly shortening the machine cycle time. Uniform cuts can be obtained by adjusting the push force. for Medicine Bottle Tablets The machine inserts a cushion into tablet bottle. Robo Cylinder can prevent possible damage to the tablets, cushion and bottle by adjust Sold & Serviced By: push force. ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 91PowerPoint Presentation: Robo Cylinder Functions 7 7. Zone Output - Function - Robo Cylinder can output a signal during movement. - Comparing with air cylinder - Air cylinders require sensor(s) to get an output signal. Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 92PowerPoint Presentation: Robo Cylinder Functions 7 7. Zone Output The signal turns on when slider is in the specified range. No The output signal can be turned on and off at arbitrary positions (The positions are set by parameter). So, the Robo Cylinder can set danger area etc. without mounting sensors on it. Position Speed Acceleration Deceleration Zone - Zone + (mm) (mm/sec) (G) (G) 0 100.00 50.00 0.30 0.30 70.00 80.00 Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 93PowerPoint Presentation: Robo Cylinder Functions 7 7. Zone Output Auto Parts Inspection Machine The machine inspects wire harness cable length and its strength. It used to be done manually and the quality improved after introducing this machine. LCD Panel Laminating machine Laminating LCD panel glasses in a v Sold & Serviced By: chamber. ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 94PowerPoint Presentation: Robo Cylinder Functions 7 7. Zone Output Printing Machine for Food Container (Ink Jet Printer) The machine prints production date on food containers using ink jet printer. The zone signal range is set where the actuator moves at a constant speed for printing area. Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 95PowerPoint Presentation: Robo Cylinder Functions Robo Cylinder has the following 7 functions 1. Position Moves (Multi-Point Positioning) 2. Pitch (Incremental) Moves 3. Pause (Hold) 4. Speed Control (Constant, Variable) 5. Acceleration Control (Independent Accel / Decel) 6. Push and Hold 7. Zone Output Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 96PowerPoint Presentation: Cost Savings with Robo Cylinders Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 97PowerPoint Presentation: Cost Savings 1. Beginning The Cost of Compressed Air (Japan) Compressor ’s electricity consumption Nation wide factories’ electricity consumption = 10% ~ 30% Electric bill of all air compressors in Japan = 1.5 Trillion Yen/year $15 Billion/year, based on $1 = 100 Yen (Jan 2009) * Data from Tokyo Institute of Technology Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 98PowerPoint Presentation: Cost Savings 2. Initial Cost Comparison (1) Rod less (Slider type) In House Design Air cylinder Robo cylinder (Electric) Which is the lowest cost ? Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 99PowerPoint Presentation: Cost Savings In-House Design (Electric) TOTAL $2,923 $1,108 $150 $840 $825 Parts Assembly, Wiring Mechanical design Electric/Software Design 1. Design cost = $50/hr Assembly, Wiring cost = $40/hr 2. Design cost will be applied for first unit only Sold & Serviced By: 3. Not including any indirect cost increase due to larger number of parts handling. ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 100PowerPoint Presentation: Cost Savings Air cylinder TOTAL $1,928 $1,553 $125 $200 $50 Parts Assembly, Wiring Mechanical design Electric/Software Design 1. Design cost = $50/hr Assembly, Wiring cost = $40/hr 2. Design cost will be applied for first unit only Sold & Serviced By: 3. Not including any indirect cost increase due to larger number of parts handling. ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 101PowerPoint Presentation: Cost Savings Robo Cylinder TOTAL $1,295 $1,010 $75 $160 $50 Parts Assembly, Wiring Mechanical design Electric/Software Design 1. Design cost = $50/hr Assembly, Wiring cost = $40/hr 2. Design cost will be applied for first unit only Sold & Serviced By: 3. Not including any indirect cost increase due to larger number of parts handling. ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 102PowerPoint Presentation: Cost Savings Initial Cost Comparison (1) Rod less (Slider type) In House Design (Electric) Air Cylinder Robo Cylinder TOTAL $1,928 TOTAL $1,295 33% Decrease Robo Cylinder is the lowest cost solution ! TOTAL $2,923 56% Decrease Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 103PowerPoint Presentation: Cost Savings 2. Initial Cost Comparison (2) Rod Type Air Cylinder Robo Cylinder How about Rod Type ? Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 104PowerPoint Presentation: Cost Savings Air Cylinder Air Cylinder Speed control valve Solenoid valve $294 $125 $160 TOTAL $629 $50 Parts Assembly, Wiring Mechanical design Electric/Software Design 1. Design cost = $50/hr Assembly, Wiring cost = $40/hr 2. Design cost will be applied for first unit only Sold & Serviced By: 3. Not including any indirect cost increase due to larger number of parts handling. ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 105PowerPoint Presentation: Cost Savings Robo Cylinder TOTAL $975 $690 $75 $160 $50 Parts Assembly, Wiring Mechanical design Electric/Software Design 1. Design cost = $50/hr Assembly, Wiring cost = $40/hr 2. Design cost will be applied for first unit only 3. Not including any indirect cost increase due to larger number of parts handling. Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 106PowerPoint Presentation: Cost Savings 2. Initial Cost Comparison (2) Rod Type Air Cylinder Robo Cylinder TOTAL 35% $629 Increase TOTAL $975 Parts Assembly, Wiring Mechanical design Electric/Software Design Air Cylinder ’s initial cost is a bit l Sold & Serviced By: er ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 107PowerPoint Presentation: Cost Savings 3. Running Cost Robo Cylinder ’s electricity consumption is 1/10 of air cylinder $100 savings per year, per cylinder 1080~1920kwh 120kwh kwh Air cylinder : Bore Ø25 (Pressure 0.5MPa) Robo cylinder: RCP2-SA6 (Slider type) RCP2-RMA (Rod type) Conditions Stroke : 500mm (Slider type) : 300mm (Rod type) Speed : 25~30 cycles/min * Above data is when 37kw compressor is used which was calculated based on 0.75kw compressor measurement result. Sold & Serviced By: * Electricity cost is $0.095/kwh, operating 10 hours / day (2400 hours / year) ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 108PowerPoint Presentation: Cost Savings Air System effective energy efficiency is about 14% Air system energy efficiency Air system effective energy efficiency 14% 5% 15% 50% 16% Compressor Loss Air cylinder Loss Piping-Pressure down Loss Air filter and other Loss Data : Tokyo Institute of Technology * Air drier ’s electricity consumption is NOT included in above calculation. Robo Cylinder ’s effective energy efficiency is 80 Sold & Serviced By: 90%! ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 109PowerPoint Presentation: Cost Savings The rodless type of ROBO Cylinders are affordable Cost Comparison even without factoring in the lower running costs. A rod type air cylinder is initially cheaper but after comparing 3 years of running costs the ROBO Cylinder comes out ahead in price. 3 ROBO Cylinder Advantage Lower Defect Rates Easy To Make Adjustments Reduce Cycle Times Reduce Design and Assembly Time Lower Maintenance Time Start-up Adjustments Unnecessary Conserve Energy for the Environment Reduce Air Leakage Costs ISO14000 Compliant Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 110PowerPoint Presentation: Cost Savings New Controllers with Power Saving Features (ERC2 • PCON • PSEL) The holding current in standstill state for a pulse motor is larger in comparison than an AC Servo motor. 3 Two kinds of energy conservation modes are available: 1. Full Servo Control Mode. The pulse motor is servo-controlled to reduce the holding current. The holding current can be reduced by 1/2. 2. Automatic Servo-off Mode. After positioning is completed, the servo will turn off automatically upon elapse of a specified time. Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 111PowerPoint Presentation: Cost Savings 4. How much is the Compressed Air? Compressed Air is NOT Free ! If air pipe has a hole and air pressure is 0.5MPa The wasted energy (electricity) cost per year due to the leakage is …. Hole Diameter Leakage/year (m 3 ) Leakage Cost/year 1mm 8,920 $245 10mm 890,000 $25,550 * Data from air products manufacture Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 112PowerPoint Presentation: Cost Savings 5. Conclusion Rodless Cylinder (Slider Type) Parts Cost $1,108 $1,553 $1,010 3 years Total Cost Initial Cost $2,923 $1,928 $1,295 $2,957 $2,297 $1,329 Running Cost (3 years) $369 $34 $34 (Cylinder bore Ø20) Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 113PowerPoint Presentation: Cost Savings 6. Conclusion Rod type cylinder Parts Cost $690 $294 3 years Total Cost Initial Cost $975 $629 $1,163 $1,008 Running Cost (3 years) $534 $33 (Cylinder bore Ø40) Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 114PowerPoint Presentation: Application Example 1 Example 1 Solar Cell Manufacturing Line (Niigata, Japan) Saved $270,000/Year by replacing Air with Robo Cylinder Solar Cell Assembly Line Walking Beam Multi-Positioning 2 Process 1 START Place Loader,Unloader Quick transfer between stations improved tact time drastically Process 4 Process 3 FINISH Magazine Walking Beam Elevator Smooth and Safe motion by Finish Goods Ejection Safe transportation by controlled accel./decel. Pick and Place Multi-Steps, Precise Positioning controlled accel./decel. with a lot of stopping & going. High Speed and Precise m Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 V099 Green Parts are Ro Tolwww.electromate.com sales@electromate.com 115PowerPoint Presentation: Application Example 1 Solar Cell Manufacturing Line Air cylinders had been used for this line. The solar cell is very fragile and this line constantly caused about 3% defects due to the air cylinders ’ harsh movements. The defect rate was reduced 90% when Robo Cylinders took the place of air cylinders. As a result, this line saved $250,000/year yield loss. Robo Cylinder and Air Cylinder yield loss comparison table Yield loss per day Yield loss per year (300days/year) Defect Yield Defect Output parts loss Output parts Yield loss Robo Cylinder 65,664 197 $93 19,699,200 59,097 $27,776 Air Cylinder 65,664 1,970 $926 19,699,200 590,976 $277,759 Sold & Serviced By: Original defect rate (air)=3% • Cycle time=4pcs/5sec • Parts cost=$0.47 • Efficiency=95% (Air, Rob ELECTROMATE ) Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 116PowerPoint Presentation: Application Example 2 Example 2 ABS (Antilock Brake System) Press fit machine (Kanagawa, Japan) Saved $48,000 yield loss per year by switching to Robo Cylinder. Press fit here The Antilock Brake System [ABS] is a safety feature found in most modern cars. It helps drivers maintain control of their vehicles while braking in slippery road conditions and during sudden "panic" braking. Antilock Brake System Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 117PowerPoint Presentation: Application Example 2 ABS (Antilock Brake System) Press fit machine The old machine required adjustment twice a week. The parts defect rate was 3~5%. With the Robo Cylinder, the adjustments was no longer required and the parts defect rate reached 0%. As the result, this customer saved $48,000 yield loss per year. Robo Cylinder and Air Cylinder yield loss comparison table Yield loss per day Yield loss per year (240days/year) Yield Output Defect parts loss Output Defect parts Yield loss Robo Cylinder 300 0 $0 72,000 0 $0 Air Cylinder 300 10 $200 72,000 2,400 $48,000 Sold & Serviced By: Original defect rate (air)=3% ~ 5%, Parts cost=$20 ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 118PowerPoint Presentation: Application Example 3 Example 3 DVD Manufacturing Line (Tokyo, Japan) Saving $30,000/year by using Robo Cylinder 1. Machine parts cost Cost when air cylinders were used • Two Air cylinders • Two Solenoid valves • Mounting bracket The cost became half by using ERC 2. Assembly time Double stacked air cylinder - - 30 min ERC Robo Cylinder -------15 min ERC also has the following benefits: Eliminates mounting bracket Anti-Static blower for DVD It used to have double sta Sold & Serviced By: r cylinders for speed control. No adjustment required ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 119PowerPoint Presentation: Application Example 3 DVD Manufacturing Line 3. Productivity When air cylinders were used, the “Ionizer” lasted only a month due to the air cylinder’s abrupt stopping force. The customer had to stop the line for few hours to replace the damaged “Ionizer”. An Ionizer = $600 ~$700. After switching to ERC, the “Ionizer” has not been damaged since because of the controlled acceleration /deceleration. Lost time from stopping the line to replace the “Ionizer” was 2 hours/month meaning 2,500 DVDs could not be produced per month. At a cost of $1 per DVD, the production loss was $2,500/month. Annual loss was $30,000. Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 120PowerPoint Presentation: Application Example 4 Example 4 Auto Parts Assembling Machine (Automotive company) Saved $150,000 machine cost by using Robo Cylinder Before Used Air and Hydro Replaced Robo Cylinder Connecting Pin Parts A Press Fit Snap Ring Parts B Press fit the snap ring which fixes the Sold & Serviced By: ecting pin ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 121PowerPoint Presentation: Application Example 4 Auto Parts Assembling Machine 1. Tact time dropped to less than half The old air and hydro system could not control speed and thrust of each position, and needed to push twice to press the ring securely. Robo Cylinder can control speed and thrust in each position. It can quickly move right before the press position, then slow down for a high thrust press fit. This shortened the tact time from 10 seconds to 4 seconds . 2. Machine cost saving of $150,000 The old air and hydro system needed many sensors mounted on the actuators to check that the snap ring was pressed in correctly. The “Push” and “Zone Output” functions of the Robo Cylinder, eliminated most of the sensors. Also, one Robo Cylinder took the place of many air and hydro actuators dropping the machine cost from $206,000 to $56,000. Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 122PowerPoint Presentation: Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com