Haydon Kerk Product Training July 2009

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Haydon Kerk Product Training July 2009

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Products and Know-how Main Product Lines • Linear Stepper Actuators: Canstack and Hybrid • Lead Screw Assemblies (Kerk) • Complementary product lines: • Rotary Canstack • Drive Cards Key Know-How • Stepper Motor Technology • Conversion rotary -> linear motion (leadscrew & nuts) • Customization and service Sold & Serviced By: ELECTROMATE Our key technologies are patented Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com

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Kerk Brand Product Overview Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com

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Product Overview Kerk has developed its own proprietary design and production processes • Lead Screws Thread Rolling / PTFE Coating - Kerk designs unique thread forms and thread rolling dies - Special 303 stainless specifications - PTFE based coating that enhances the performance of Kerk lead screws • Lead Screw Nuts - Kerk designs and builds its own proprietary injection molds designed to meet very demanding tolerances and performance standards. - A wide variety of Plastic Nut materials utilized to create Kerk ’s patented lead screw nuts and customer specifications. Most are custom blends. - Full machining capability to support customer finished dimensions. - Taps designed and built by Kerk to match all of the various Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com

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Lead Screws Precision Rolled Threads - Precision rolling process. In-house designed rolling dies and process produce industry leading accuracy. - 303 stainless steel - standard – Kerk Modified AcmeThread form (40 degrees) - Available in standard diameters from 1/8 “ (3mm) to 15/16", (25mm) with more than 300 standard leads from .012" (.3mm to 92mm), including metric and left hand threads - Materials (aluminum, 316, 17-4ph) - Rolled 3.5 meters long - TFE coated up to 2.5 meters long - New die charge $2,500. Leadtime 6 to 8 weeks. Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com

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LEAD SCREW NUTS Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com

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Nut Feature Matrix Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com

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Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com

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Slides, Linear Rails and Actuators • ScrewRail ® Linear Slides - Combines the functions of both drive and support/guidance in a single, linear slide RGS ® Rapid Guide Screw „ Screw-driven slide that provides exceptional linear speed and accurate positioning, even at lengths of eight feet RGS ® Linear Guide „ Non driven linear guide system which can be combined with driven RGS ® to support and guide a load LR Series Linear Rail Guide „ Kerkote ® coated round rail support guides with low friction sliding bushings SS Series Spline Shaft „ Kerkote ® coated splined rails with low friction sliding bushings which can transmit torque Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com

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Product Overview Linear Rail Systems Product Description • New product introduced end of 2007 • Linear Slide based on Precision Lead Screw Assembly • Supplied with size 17 External Linear Actuators (single or double stack) or with coupling for other motors Applications • Medical instrumentation • CNC equipment • Automation equipment • Custom machinert Key Features • Single axis complete positioning system • Load can easily be attached to the carriage • Up to 1 meter stroke and 0.5m/s • Anti-backlash linear bearings • Available with “N” free wheeling nut or with anti-backlash nuts (“C” or “W”) Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com

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Selection Considerations - Leadscrew Assemblies ¾ Screw Size • Length • Speed (rpm and linear) • Lead (speed and resolution, efficiency) • Bearing journals (supports, bearings, speeds, loads) • Accuracy (.0006”, .0003”, .0002”, .0001”) • Backdriving or self locking • Nut type • Anti-backlash versus general purpose (repeatability) • Load • Speed • PV limit (pressure - velocity) • Application characteristics (orientation and attributes) • Torque (drag and driving) • Life • Custom nuts Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com

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Critical Speed Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com

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303 Stainless and acetal Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com

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Part Numbering Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com

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Applications Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com

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Amtren CDR-DVD burner Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com

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Deltec Insulin Infusion Pump Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com

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GN Netcom Handset Lifter Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com

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Omega Design packaging machine Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com

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Perkin Elmer - Autosampler machine Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com

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Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com

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Haydon Brand Product Overview Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com

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Product Overview Can stack linear actuators Product Description • Provides high precision linear movement with a broader range and significantly higher thrust than others available in the market • Five basic frame sizes are available: 15 mm, 20 mm, 26 mm, 36 mm and 46 mm Applications • Medical instrumentation • Machinery automation • Gaming machines • Automotive Key Features Z26000 Series (Captive) Z20000 Series (Non-Captive) • Semiconductor • Robotics • Sophisticated pumping systems • Other automated devices • Patented design accepts a larger rotor than conventional units • Each size has three designs available: captive, non-captive and external linear • Patented “Z” line for volume production Sold & Serviced By: 36000 Series (External Linear) ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com

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Product Overview Can stack rotary motors Product Description • Produces precision rotary motion • Frame Sizes: 20 mm, 26 mm, 36 mm and 46 mm Applications • Medical Equipment • Laboratory instrumentation • Printing equipment Key Features • Ease of customization • Telecommunications equipment • Other mechanisms Custom Rotary Solution • Built to provide exceptionally high torque-to-size ratios • Low noise • High precision • High reliability Sold & Serviced By: Rotary Motor with Encoder ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com

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Product Overview Hybrid linear actuators Product Description • Built to provide exceptionally high torque to size ratios; motor life is improved more than 100 times over the traditional bronze nut style and requires no maintenance • Haydon hybrid actuators come in six sizes, from 21 mm square to 87 mm square; each size has three configurations available - captive, non-captive and external linear Applications • X-Y tables • Medical equipment • Semiconductor handling Key Features • Telecommunications equipment • Valve control • Other uses Series 43000 Series 87000 (Non-Captive) (Captive) • Various patented designs use a proprietary manufacturing process, incorporating engineering thermoplastics in the rotor drive nut and a stainless steel acme leadscrew Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 Size 11 (28mm, 1.1 inch square) www.electromate.com sales@electromate.com external shaft

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3. HSI key technologies The 3 basic actuator configurations Captive Non-captive External linear Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com

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3. HSI key technologies Molded Rotor Insert Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com

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Product Overview Dual motion (linear and rotary) motors Product Description • Provides independent linear and rotary motion from a compact package • Actuators are based on unique, patented designs and incorporate HSI’s proven motor technology • Produced in size 14, 17 and 23 frames Applications • Simple pick & place • Coating (dip and spin) • 2 axis valves Key Features Size 14 Dual Motion • Sample handling • Latching mechanisms • Custom manufactured according to customer specific application requirements Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Size 17 Dual Motion Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com

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Dual Motion Actuator How does it work? Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com

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Product Overview Specialized rotary actuators Product Description • Advanced, low profile pancake stepper motor with a specialty engineered, single-stage planetary gear train • 1/2-inch high and 3.15 inches in diameter, yet delivers over 100-ounce-inches of torque Applications • Semiconductor manufacturing Planetary Pancake Geartrain Motor • Computer peripherals • Security equipment • Military communications Key Features • Accommodations can be made for configurations that require unipolar coils, special shafts and other mountings • Also supplied without geartrain in an even thinner package Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com Hollow Pancake Geartrain Motor

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Product Overview Hermetically and environmentally sealed switches Product Description • Haydon’s switches are recognized for their quality and robustness by engineers throughout the world • Hermetic and environmentally sealed versions Applications Major Market • Commercial Aircraft Other Markets • Military Aircraft • Gas Turbines • Petrochemical equipment 6100 Environmentally Sealed Switch 7100 Sealed Switch • High temperature research instrumentation 6200 Hermetically Sealed • Clean room • Autoclavable products Key Features • Rugged and simple construction • High reliability • Manufactured under AS9100 Compliant Systems 6200 Hermetically Sealed Switch Sold & Serviced By: ELECTROMATE 6600 He Toll Free Phone (877) SERVO98 h Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com

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Product Overview Drives Product Description • L/R drives run both unipolar or bipolar stepping motors • Chopper Drives range in input voltage from 20-80 volts and can deliver up to 5.5 Amps per phase of electrical current. • Full, half and microstepping Applications • Automation Equipment • Single Axis Devices • Packaging Equipment Key Features • Drives are used for customer development as well as OEMs • Includes on-board direction and enable/disable controls • Chopper drives allow stepper motors to maintain greater torque or force at high speeds DCM8028 Chopper Drive 44103 Chopper Drive Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com

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Drive cards « Dumb » drives only Type Motor Input Current/Phase Number of Leads Voltage (I) Microsteps (V) DCS4020 Chopper 4 24 - 40 2 1/2 /40105 44103 Chopper 4 24 - 28 1 1/8 DCM8028 Chopper 4 / 6 / 8 20 - 80 2.8 1/256 DCM8055 Chopper 4 / 6 / 8 20 - 80 5.5 1/256 Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com

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Haydon Actuator Part-Number Systems Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com

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Examples of special products Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com

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Examples of special products page 143, 144 Special Captive Actuators Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com

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Examples of special products Captive Actuator With Home Position Switch Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com

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Examples of special products Special platings Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com

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Examples of special products Special Length Captive Actuator Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com

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Examples of special products page 98 Captive Hybrid Actuator With Proximity Home Sensor Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com

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Examples of special products Anti-Backlash Nuts Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com

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Examples of special products Sealed actuators Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com

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Examples of special products Added value assemblies Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com

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Examples of special products “ Pancake” Can Stack Motor Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com

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HaydonKerk New Products Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com

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HaydonKerk New Products ¾ 4th can stack generation ¾ PDE Actuators (integrated drive) ¾ Motorized RGS ¾ Hybrids with Integrated Connectors ¾ External linear actuators with Kerk brand leadscrews and nuts Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com

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New canstack Actuators (4 th Generation) • 3 sizes: 20, 25, 35mm diam. • 25mm available for sampling to selected customers in 6-8 weeks • 20 and 35 mm diameter available for sampling in Q2 2009 ¾ 20% more torque ¾ Oversized spline: more robust, better life Sold & Serviced By: ELECTROMATE ¾ Larger bearings: better rotor support, higher axial load capabilty Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com

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PDE Actuators The PDE actuator ( Pulse, Direction, Enable ) features a size 17 standard stack or double stack actuator with an integrated non programmable chopper drive. The drive offers the following features: • Pulse, direction and enable signals • Input signals are isolated via optical coupling. • Supply voltage = 12 to 42 vdc • Run current: 2.6 Amps per phase • Up to 64 micro steps per full step • Hold current: 0, 25, 50, 75 or 100% of run current (jumpers) Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com

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Motorized RGS First solutions available: RGS4000, 6000 and 6000W with size 17 motors Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com

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Hybrid motors with integrated connectors Bipolar Connector Pin Out Phase Start/Finish 1 2 Start 2 NA NA 3 2 Finish 4 1 Finish 5 NA NA 6 1 Start Unipolar Connector Pin Out Phase 1 2 2 2 3 2 4 1 5 1 6 1 Start/Finish/Common Start Common Finish Sold & Serviced By: Finish Common ELECTROMATE Start Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com Connector: JST S06-PASK-2

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External linear motors with Kerk lead screw Kerk ’s lead screws and nut can be combined with Haydon’s external linear actuator ……. whenever it makes sense Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com