REUSE OF LIME SLUDGES short2

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REUSE OF WATER SOFTENING LIME SLUDGES: 

REUSE OF WATER SOFTENING LIME SLUDGES USE IN ROAD CONSTRUCTION CEMENT KILNS & POWER PLANTS by J(Hans) van Leeuwen and David White, CCE Iowa State University

Slide2: 

Problems with hard water

Slide4: 

Typical water treatment process with lime softening Lime sludge Ca(OH)2 Lime   

Slide5: 

SETTLING

Slide7: 

 FILTER PRESS DEWATERING & STOCKPILING 

Slide8: 

 SOLAR DRYING & STORAGE 

Slide9: 

KILN DRYING  & STORAGE  200,000 tons/y in IA; millions in the US

Potential Use of Lime Sludge in Cement Production: 

Potential Use of Lime Sludge in Cement Production

Slide11: 

CEMENT PLANT

Slide12: 

ADDING TO CEMENT RAW MATERIALS

Slide13: 

80t cement produced using 20t lime sludge

Slide14: 

Construction industry Cement production Limestone is one of the major raw materials in cement production Millions of tons produced/y in Iowa

Slide15: 

POTENTIAL USE OF LIME SLUDGE IN COAL FIRED POWER PLANTS

Slide16: 

SO2 + CaCO3  CaSO3 + CO2 AIR POLLUTION CONTROL WITH LIMESTONE

Slide17: 

SLUDGE DRYING & LOADING

Slide18: 

ISU Power Plant

Slide19: 

THERMOGRAVIMETRIC ANALYSIS OF LIME SLUDGE

Slide20: 

DETAIL OF TGA

Slide21: 

CONTROL OF POWER PLANT AND EMISSIONS RESULTS: ENCOURAGING

Slide22: 

Could lime sludge be used for dust control as a soil modifier as a soil substitute in large filling applications? Potential Use of Lime Sludge in Road Construction

Lime sludge use as structural material: 

Lime sludge use as structural material  Lime sludge + 17.5% fly ash + 17.5% bottom ash  Lime sludge + 17.5% fly ash + 17.5% concrete sand 7d 28d 56d Curing time, days psi More tests needed with different proportions  Lime sludge + 17.5% fly ash Unconfined Bearing Strength

Slide24: 

Western Iowa Loess Lime sludge Densities of fill materials Dry Density (kg/m3) Water content (% based on dry mass) More work needed on transportation costs