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By: sashammari (26 month(s) ago)

thanks alot

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very nice

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 Recycle, Reuse Industrial Style !! : 

 Recycle, Reuse Industrial Style !! Presented By: Dave Taylor

Definitions : 

Definitions Reuse To use something again in it’s original form for the same or different purpose To extend the life of an item or product by using it again Recycle The taking of unwanted material, processing it, then producing a useful product again To divert useful materials from a disposal stream, to a remanufactured or new product

Waste Waters: 

Waste Waters Oily Waste: Sources / Types Soluble – Machining oils, grinding fluids, ect.. Cleaning waters: Sources / Types Parts cleaning , Wash waters, Mop water, ect..

Case Study #1 : 

Case Study #1 Steel Mill in Indiana Problem Hauling out 30,000 gallons of oily wastewater from machining operations Waste make up: 95% water 4% oils 1% solids Cost .20 to .30 per gallon to off site treatment plant Cradle to grave liability

Solution: 

Solution Process Collected waste in large holding tank, with an oil skimmer to remove any free oil Transfer wastewater to a processing tank for treatment with Air (to allow oil and solids to rise to the top of the tank) and waste treatment chemicals Clean water was allowed to settle and then pumped off for reuse, or further treatment if needed. Solid and oil (top sludge) pumped to secondary tank to allow to dewater more before disposal

Savings : 

Savings Cost of hauling 30,000 gallons per day at .25/ gallon = $7,500.00 / day Six (6) days a week = $45,000 per week or $2,340,000 per year Plant set up Tanks, tank farm, pumping equipment, medium $950,000.00 Cost to treat $ .014 / gallon or $131,040 Cost to haul of top oil, $.10/gallon due to oil content 350,000 gallons of waste hauled = $ 35,000.00 Savings $1.2 million the first year.

Cleaning Water Case Study # 2: 

Cleaning Water Case Study # 2 Medium-size Manufacturing Plant Problem Using clean city water to rinse parts after washing them, then disposing of this water to the city sewer. Cost Using city water (low cost) but wasting over 5 million gallons a year. (always the potential to dump something down the sewer that would cause harm to the city plant)

Solution : 

Solution Added bag filters on the discharge end of the rinse tank and filtered this water and reused it back in the cleaning process.

Savings : 

Savings Water cost Peace of mind for the plant

Waste Oils : 

Waste Oils Sources ? Types Cutting oils , Grinding oil, Hydraulic oil, etc…

Case Study #3: 

Case Study #3 Auto Plant. Shipped out oily waste to be disposed of off site costing $.30 per gallon, 5 loads a week for a cost of $9,000.00 a week Make up 60-70% oil 1-2% solids 30–40% water

Process: 

Process This oil was moved to 10,000 gallon process tanks where it was heated to 180 degrees and chemical was then added to remove the water and solids. This good oil then was moved to drying tanks (heated to 210, and air blown through it) to remove any excess water. Once dry, the oil is then filtered to remove any solids.

Savings: 

Savings By using existing tanks, we saved on equipment cost This allowed us to return the oil back to the plant for $.22 / gallon for basic cutting oil a commodity they buy at $1.50 / gallon Based on the 6,000 gallons of cutting they were buying we saved them just under $400,000.00 / year on oil The water and waste solid that were processed out was returned to waste treatment for disposal. The volume of hauled material went to under 1 load per week.

Case study # 4 : 

Case study # 4 Waste oil to fuel Waste oil collected from cars and machines was hauled off for disposal Sources included: Oil changes Engine repairs

Solution : 

Solution This waste was collected and filtered through a 100 micron filter bag and the used in a small oil burner to heat the shop in the winter months. This process is also used in larger volumes, at many of the oil companies around the state.

Why do this ?: 

Why do this ? Water: Oil:

Questions??: 

Questions?? Dave Taylor A.T.Environmental, Inc. wastetreatone@att.net 317-989-4908