MIT ml waterjet 15oct01a

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Abrasive Water Jet Cutting: 

Abrasive Water Jet Cutting MIT Media Laboratory With the assistance of Brygg Ullmer and Andrew Houck Sources: http://www.waterjets.org, http://www.omax.com, http://www.flowcorp.com Prof. Isaac Chuang

Motivation I: 

Motivation I 4” titanium

Motivation II: 

Motivation II Cut up to 2” thick material 0.020” tolerances typical Machine virtually any 2D shape Extremely fast setup and programming Environmentally friendly

Motivation III: 

Motivation III

Outline: 

Outline 1. History 2. Technical Overview How high-pressure water jet is created Pure waterjet vs. abrasive waterjet 3. Applications guide 4. Safety Rules

History: 

History http://www.flowcorp.com

Technical Overview: 

Technical Overview System Components: High pressure water pump Precision XY table Controller (PC) Abrasive Jet Our machine: Omax 2652

Water Pump: 

Water Pump High Pressure Water Requirement: generate and control water at pressures of 60,000 psi

X-Y Stage: 

X-Y Stage Design: Tolerance: 0.0005” (0.01mm)

Pure Water Jet: 

Pure Water Jet 2500 feet per second

Pure Water Jet: 

Pure Water Jet

Abrasive Jet System: 

Abrasive Jet System Abrasive stored in hopper Water goes through sapphire orfice: 2500 feet per second. Suction draws abrasive and air through plastic feed tube They combine in mixing tube to form cutting stream at 1000 feet per second

Pure Water Jet: 

Pure Water Jet

Abrasive Jet System: OMAX: 

Abrasive Jet System: OMAX

Technical Overview II: 

Technical Overview II

Other Manufacturers: 

Other Manufacturers Also: Paper cutters…

Applications: Pure Water: 

Applications: Pure Water

Applications: AbrasiveJet: 

Applications: AbrasiveJet 3D Router

Safety: 

Safety 1. NEVER LEAVE MACHINE UNATTENDED 2. Do not get finger in waterjet path 3. Wear safety goggles 4. No open-toed shoes 5. Secure piece well 6. Mop up water