Tube Changer Schematic Presentation

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ALCAR INTERNATIONAL LTDCasting System for Metals : 

ALCAR INTERNATIONAL LTDCasting System for Metals Hydraulic Tube Changer

Mechanism Synopsis : 

Mechanism Synopsis Simple Cost Effective Design - Few Moving Parts Modular Assembly - Less Distortion, Easy Repair Symmetrical Layout - Not Handed, Fewer Spares Common Pusher - Universal Fit, Fewer Spares Single Cylinder - Compact, Small Footprint Hydraulic Power - Smooth Operation Detachable Cylinder - Stays on Car Simple Control System Optional Safety Shut-Off Capability

Exploded View of Mechanism : 

Exploded View of Mechanism

Mechanism Layout is Symmetrical : 

Mechanism Layout is Symmetrical Easy to Convert to Opposite Hand

Remove Cylinder : 

Remove Cylinder

Remove Bellcrank andCylinder Bracket : 

Remove Bellcrank andCylinder Bracket

Reverse Orientationof the Components : 

Reverse Orientationof the Components

Conversion Complete : 

Conversion Complete

Component Parts : 

Component Parts

Mononozzle Mounting : 

Mononozzle Mounting

Typical MechanismMounting Method : 

Typical MechanismMounting Method Using Two Studs plus Front Bracket Site Visit Required to Determine Feasibility / Alternatives

Mechanism Ready to be Mounted on Tundish : 

Mechanism Ready to be Mounted on Tundish

Mechanism Mounted On Tundish : 

Mechanism Mounted On Tundish

Install Hydraulic Cylinder : 

Install Hydraulic Cylinder

Mechanism Mounted on Tundish via Q.R. ‘T’ Bolts : 

Mechanism Mounted on Tundish via Q.R. ‘T’ Bolts Tundish Mounting Block And Quick Release ‘T’ Bolts

Normal Tube Change : 

Normal Tube Change When ready to Change Tube:- Remove the Safety Blank Insert the New Pre-Heated Tube Operate the Tube Changing Mechanism Remove the Old Tube

Tube Change Sequence : 

Tube Change Sequence

System Testing : 

System Testing Video of Machine in Action Tube Being Fired (2) Tube Being Fired (from below) Tube Being Fired (Emergency Stop) Tube Being Fired (1)

In Operation : 

In Operation Mechanism on Tundish Tundish on Pre-Heat

In Operation : 

In Operation Operator Panel Argon Distribution Panel

In Operation : 

In Operation Mechanism In Cast SES’s on Pre-Heat

In Operation : 

In Operation New SES Ready for Tube Change Spent SES after Tube Change